Tweco SL100 User Manual

Page 33

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Manual 0-2962

4-9

OPERATION

C. Current Setting

Current settings depend on torch travel speed, mode

of operation (hand or machine torch), and the amount

of material to be removed.

D. Lead Angle

The angle between the torch and workpiece depends

on the output current setting and torch travel speed.

At 80 amps, the recommended lead angle is 35°. At

a lead angle greater than 45° the molten metal will

not be blown out of the gouge and may be blown back

onto the torch. If the lead angle is too small (less than

35°), less material may be removed, requiring more

passes. In some applications, such as removing welds

or working with light metal, this may be desirable.

35°

Workpiece

Torch Head

Standoff Height

A-00941_AB

Gouging Angle and Standoff Distance

E. Standoff Distance

The tip to work distance affects gouge quality and

depth. Standoff distance of 1/8 - 1/4 inch (3 - 6 mm)

allows for smooth, consistent metal removal. Smaller

standoff distances may result in a severance cut rather

than a gouge. Standoff distances greater than 1/4 inch

(6 mm) may result in minimal metal removal or loss

of transferred main arc.

F. Slag Buildup

Slag generated by gouging on materials such as car-

bon and stainless steels, nickels, and alloyed steels,

can be removed easily in most cases. Slag does not

obstruct the gouging process if it accumulates to the

side of the gouge path. However, slag build - up can

cause inconsistencies and irregular metal removal if

large amounts of material build up in front of the arc.

The build - up is most often a result of improper travel

speed, lead angle, or standoff height.

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