Tweco 102 Cutmaster - Manual (Page 64)

CUTMASTER 102
SERVICE Manual 0-4997 5T-2
5T.02 Inspection and Replacement of
Consumable Torch Parts
WARNING
Disconnect primary power to the system before
disassembling the torch or torch leads.
DO NOT touch any internal torch parts while the AC
indicator light of the Power Supply is ON.
Remove the consumable torch parts as follows:
NOTE
The shield cup holds the tip and starter cartridge
in place. Position the torch with the shield cup
facing upward to prevent these parts from falling
out when the cup is removed.
1. Unscrew and remove the shield cup from the torch.
NOTE
Slag built up on the shield cup that cannot be re-
moved may effect the performance of the system.
2. Inspect the cup for damage. Wipe it clean or replace
if damaged.
Art # A-08067
Shield Cups
3. On torches with a shield cup body and a shield
cap or deflector, ensure that the cap or deflector
is threaded snugly against the shield cup body. In
shielded drag cutting operations (only), there may
be an O-ring between the shield cup body and drag
shield cap. Do not lubricate the O-ring.
Drag Shield Cap
Shield
Cup Body
O-Ring No. 8-3488
Art # A-03878
4. Remove the tip. Check for excessive wear (indicated
by an elongated or oversized orifice). Clean or
replace the tip if necessary.
Good Tip Worn Tip
A-03406
Example of Tip Wear
5. Remove the starter cartridge. Check for excessive
wear, plugged gas holes, or discoloration. Check the
lower end fitting for free motion. Replace if neces-
sary.
Art # A-08064_AC
Spring-Loaded
Lower End Fitting
Full Compression
Spring-Loaded
Lower End Fitting at Reset /
Full Extension
6. Pull the Electrode straight out of the Torch Head.
Check the face of the electrode for excessive wear.
Refer to the following figure.
Worn Electrode
New Electrode
Art # A-03284
Electrode Wear
7 . Reinstall the Electrode by pushing it straight into the
torch head until it clicks.
8 . Reinstall the desired starter cartridge and tip into the
torch head.
9. Hand tighten the shield cup until it is seated on the
torch head. If resistance is felt when installing the
cup, check the threads before proceeding.
This completes the parts replacement procedures.