SARGENT NB-MD8600 Concealed Vertical Rod Exit Device for Metal Doors User Manual

SARGENT Safety

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2) Screw top bolt & rod assembly (A) and bottom bolt & rod

assembly (C) into inner chassis (B).

3) Slide complete assembly into top of door.

4) Attach inner chassis (B) to door with screw (GG) using hole (5A).

5) Then secure with screw (FF) using hole (3A).

Note: If 700 Series ET Controls is being used, it must be installed
at this point, prior to step 6. See appropriate instructions.

6) Position chassis (D) over fillister head screw and attach to door

with (4) screws (AA) using holes (2A). Do not tighten yet.

Note: Rods must be retracted while adjusting bolt projection.
Use Chassis (D) to retract top bolt & rod assy (A) & bottom
bolt & rod assy (C).

Manual dogging key
(not used with 12-)
To operate: Depress push
rail, insert hex key (or cylinder
key when used) and turn
clockwise.
Not furnished with 12-MD8600

7A) Adjusting the top bolt & rod

assembly (A)

1) 1/8" gap or less between

door top and frame.
Rotate bolt to make
even with top of the door.

2) 1/8"gap or greater. Bolt to extend

above door equal to gap minus
an 1/8".

7B) Adjusting the bottom bolt & rod

assembly (C)

1) 1/8" gap or less between door bottom

& high point. Rotate bolt to make even with
bottom of door.

2) 1/8"gap or greater. Bolt to extend below door equal

to gap minus an 1/8".

10) Install door into the frame using hinges.

11) Slide rail assembly (J) onto center

case chassis (D).

12) Align holes for screws (BB).

13) Level rail.

14) Locate & mark holes for mounting plate (I)

on hinge side. Drill & tap (2) holes (4A).

15) Attach mounting plate (I) and secure rail assembly

(J) to door with (2) screws (EE).

16) Tighten screws (AA) to secure center case chassis

(D) to door.

17) Before closing door check the following:

a) Push rail in to retract bolts.
b) Bolts stay retracted (hold back).
c) Bolts release when door closes. Button inside
top of door hits frame.
d) Bolt engagement with strike 1/4"- 5/16".
e) Adjust bolts per steps 7A & 7B.

18) For AD-8600: Attach 640 strike using instruction

sheet A8037 supplied with strike pack.

19) For MD-8600 & 12-MD-8600:

Attach 650 top strike to frame
with two #10-24 x 1/2" flat
head screws & 606 bottom
strikes with anchors supplied
and two 1/4-20 x 2” flat head
screws. (See chart on left)

20) Attach cover (K) to center case

chassis (D) with (4) screws (CC).

21) Attach end cap (H) to mounting

plate (I) with (2) screws (CC).

22) Secure rail assembly (J)

to chassis (D) with (2)
screws (BB).

Instructions for Installing
AD-8600, MD-8600 & 12-MD-8600
Concealed Vertical Rod Exit Devices

8) Slide rod silencer (G) over Top Bolt (F) onto rod, followed by top chassis (E).

Secure top chassis (E) to door with (2) screws (HH) using holes (1A).

9A) For AD-8600 bottom bolt: Install bottom plate (N) over bottom bolt (M) and

secure with (2) screws (HH) using holes (6A).

9B) For MD-8600 & 12-MD-8600: Install bottom plate (O)

over bottom bolt (M) and secure with (2) screws (DD)
using tapped holes (7A).

Top bolt &
rod assembly

Fillister head
screw
#10-24 x 3/8"

Flat head screw
#10-24 x 1/2"

Bottom bolt &
rod assembly

Chassis

Flat head
screw
#10-24 x 3/4"

Copyright © 2008, 2009 Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission
of Sargent Manufacturing Company is prohibited.

A7002F: 6-1-09

For additional information, contact SARGENT at 1-800-727-5477

A

FF

D

AA

B

GG

C

Top chassis

Oval head screw
#10-24 x 3/8"

Truss head screw
#8-32 x 3/8"

Top bolt

Silencer

Oval head screw
#8-32 x 5/16"

End cap

Round head
screw
#10-32 x 3/4"

Mounting
plate

Rail assembly

Cover

Center
case
chassis

Flat head
screw
#10-24 x 3/4"

H

E

HH

F

G

BB

K

D

AA

CC

EE

I

J

Verify the correct exit device is being installed on the correct door. Function, finish and size
should all be verified. Note: Before removing door from hinges determine the gap
between top of door and frame. Determine smallest gap between bottom of door or
threshold and high point of floor as door swings.

This information is needed for step #7.

Remove door from the frame.

INSIDE

LEFT HAND

REVERSE

BEVEL

RIGHT HAND

REVERSE

BEVEL

THIS EXIT DEVICE IS HANDED

CHECK HAND OF DEVICE AGAINST APPLICATION

OUTSIDE

Information for Cutting Rails

Rail Sizes

Door Widths

Max

Min

E

32"

24"

F

36"

33"

J

42"

37"

G

48"

43"

Oval head screw
#8-32 x 5/16"

CC

For AD-8600 Bottom Bolt
Install bottom plate (N) over
the bottom bolt (M) and
secure with two #10-24 x 3/8"
oval head screws (DD) using
holes (6A)

For MD-8600 & 12-MD-8600
Bottom Bolt
Install bottom plate (O) over
the bottom bolt (M) and secure
with two 1/4-20 x 1/2" flat
head screws (GG) using
tapped holes (7A)

Bottom

bolt

Bottom
Plate

#10-24 x 3/8"
Oval Head Screws

Bottom
Plate

1/4-20 x 1/2" flat
head screw

N

HH

M

O

DD

Bottom

bolt

M

FINISHED FLOOR

OF CHASSIS

1/4"

5/8"
GAP

36-3/4"
UNLESS
OTHERWISE
SPECIFIED

41"

STD.
HGT.

4-1/2"

Door prep shown
is the same for the
MD-8600, 12-MD-8600
and AD-8600 Series
exit devices, except
for attaching the
bottom plate. 12- and
MD- is shown
separately below.

Note: If 100 Series
auxiliary control is
being used, door must
be prepped for Aux
Control prior to
installing device on to
the door. Aux Control
can be installed after
exit device is installed.
See appropriate
instructions.

4A

1A

5A

DRILL AND CUTOUT
THIS SIDE OF DOOR
ONLY

7/32" DIA.
C'SINK FOR
#10 SCREW

DRILL &
C’SINK
FOR #10
SCREWS
2 PLACES
(HOLES ONLY
USED WITH
AD PREFIX)

POSITION OF
MOUNTING SCREW
HOLES ARE IDENTICAL
FOR EITHER HAND

1/4"

5/8"

1-1/4"

6A

5/8"

2-3/4"

3/8"

1/2

7A

#1/4-20 Tapped holes (2 PLACES)

View of door bottom for
MD-8600 & 12-MD-8600

HINGE STILE

INSIDE SURFACE OF LHRB DOOR SHOWN

(2) 7/32" DIA & C'SINK

POSITION OF MOUNTING SCREW
HOLES ARE IDENTICAL FOR
EITHER HAND.

DRILL AND TAP HINGE STILE FOR
#10-24 SCREW. USE MOUNTING
PLATE TO LOCATE HOLES.

7/8"

1) Drill, tap & cʼsink the door per template, except

for the (2) #10-24 (4A) on the hinge side.

STRIKE PACK FOR AD-8600

STRIKE PACK FOR MD-8600 & 12-MD-8600

640 TOP AND BOTTOM STRIKE

#10 X 1/2"
PHILLIPS FLAT HEAD
MACHINE SCREW
(4 IN PACK FOR TOP
AND BOTTOM STRIKE)

Inner
chassis

Chassis mounting screw
metal door application
(#10-24 x 3/4" ph. fl.hd.
mach. screws, 4 pcs)

Bottom case mounting screw
(1/4"-20 x 1/2" ph. fl. hd.
mach. screw 2 pcs)
[not used with nb prefix]

End cap mounting bracket
(#10-24 x 3/4" ph. rd.
hd. mach. screw 4 pcs)

Rail mounting screw
(#8-32 x 3/8" ph. truss
head machine screw.
by finish 2 pcs)

Cover & end cap
mounting screw
(#8-32 x 5/16" with
#6 ph. ov. u'cut hd.
machine screw,
by finish 6 pcs)

Aligning and inner chassis
screw (#10-24 x 3/8" ph.
fillister hd. machine screw,
1 pcs)

Inner chassis bottom screw &
top strike screws (# 10-24 x 1/2"
ph. fl.hd.mach. screws, 3 pcs)

ET mounting screw
(1/4"-20 x 2 3/8" ph. fl. hd.
mach. screw 2 pcs)

Top case and bottom case
mounting screws (#10-24 x
3/8" ph. ov. hd.machine
screw, 4 pcs) [Only 2 pcs
used with 12 ,MD and
NB prefix]

For 1 3/4" door length
shown size varies by 1/4"
depending on width of
cladding or inside panel

CC

BB

AA

DD

EE

FF

GG

HH

7/32" DIA

3A

6-11/16"

2 3/4"

BACKSET

1-1/4"

2A

(4) #10-24
TAPPED
HOLES

1-17/32”

1/4"

7/8"

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