Cbr650f, Honda – Two Brothers Racing Honda CBR650F User Manual

Page 2

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Care & Cleaning

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a

mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of

high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in

good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in

good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Repack all road canisters every 3,000 miles. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers

Racing does not provide a warranty for burned canisters.

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”

without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular

purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use

of these products or parts.

Installation Instructions

Parts List

Honda

CBR650F

Full Exhaust System
Part # 005-4020105-T

12. Apply thin layer of anti-seize to muffler inlet and attach

to header using supplied hook springs.

13. Attach mufler to bracket using supplied 8x20mm socket

head bolt and 8mm flange nut.

14. Re-install foot rest assembly.

15. Re-install the lower fairing and side cover.

16. Double check all work and fasteners to verify fitment

and that all hardware is tight.

17. Before you run the bike, clean off all fingerprints and

dirt, as any oily residue will etch the metal and become

somewhat permanent when the system gets hot. Run

the bike and enjoy. It is normal for some white smoke

to appear the first time you start the bike. This is

packing/manufacturing oil from inside the pipe burning

off. Check for gaps or leaks. If you find a leak, a little

high temperature silicon sealant should fix it. After 50

to 100 miles, recheck all fasteners for tightness.

1

8” Tarmac Muffler

-

1 Header

005-40201H

1

Bracket

005-402-B

2

45mm Swivel Hook Springs

005-S45

2

8mm Flange Nut

005-FN8

1

8x20mm Socket Head Cap Screw

005-SH820

1

8x45mm Socket Head Cap Screw

005-SH845

1

02 Adaptor Kit

005-04-22AD

1

Anti-Seize Lubricant

031-P09175

1

Spring Puller

005-SP

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