Two Brothers Racing Honda CBR1000RR - Manual (Page 2)

15. Check your work and clean all fingerprints
16. Re-install the seat cowl and seat. Re-install the lower, and
side fairings.
17. Make sure everything is aligned and tighten all hardware.
18. Check for clearance and make adjustments if needed.
19. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside
the pipe burnin g off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it. After
50 to 100 miles, recheck all fasteners for tightness.
* For best overall performance a JuiceBox (008-206)
is recommended.
8. Remove OEM header assembly.
9. Install TBR headers. Retain OEM header gaskets for use with TBR
system.
10. Install the muffler bracket using the supplied bracket and OEM nut
and bolt.
11. Loosely attach the V.A.L.E. muffler to the stainless steel V.A.L.E.
connector tube using the supplied 6x14mm socket head cap
screws and 6mm split washers.
Installation Instructions
12. Loosely slide the barrel clamp over the slip-on assembly.
Install the muffler assembly to the bike by attaching the
muffler clamp to the custom bracket using the supplied
depressed washer, bolt and nut. Attach slip-on to TBR
header assembly.
13. Once the muffler is aligned tighten the 4 6x14mm
V.A.L.E.TM screws with the supplied ball end hex key.
14. Tighten the barrel clamp.
Muffler Inlet
X-Lite™ Ring
Slip Tube
V.A.L.E.™ Assembly Detail
Honda
CBR1000RR
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2060106V / 005-2060107V / 005-2060108V
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a
soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
Two Brothers Racing products are intended for closed course competition purposes
only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically
disclaims any warranties of merchantability or fitness for a particular purpose and
disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.