Two Brothers Racing Honda CRF230F - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified motorcycle technician. If
you have any doubts as to your ability to install this performance part, please consult with your
local motorcycle dealer. Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the installation. Also, make
sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to
save all stock components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove right side panel.
3. Remove OEM muffler assembly and mid-pipe joint
gasket. This will not be re-used.
4. Install TBR muffler to TBR slip-on using the supplied
6x14mm socket head cap scews and lock washers
provided. Leave loose for now.
5. Install TBR muffler assembly.
6. Use supplied 8x25mm socket head cap screw for
lower frame mount.
7. Use supplied 8x50mm socket head cap screw for
upper muffler mount using the OEM washer and nut.
Leave loose for now.
8. Align muffler and tighten X-ring bolts.
9. Tighten the mounting bolts.
10. Re-install OEM side panel.
11. Double check to make sure that all hardware is
tightened.
12. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system gets
hot. Run the bike and enjoy. It is normal for some
white smoke to appear the first time you start the
bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you
find a leak, a little high temperature silicon sealant
should fix it. After 50 to 100 miles, recheck all
fasteners for tightness.
2008-09 Honda
CRF 230F
Stainless Steel Slip-On Exhaust System with M-7 Canister
Part # 005-2820406V
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-282-206M
1 Stainless Steel Slip On tube 005-28204S
1 HARDWARE KIT 005-282-3
1 X-Ring 005-7-2-2
4 Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
1 8x25mm Socket Head Cap Screw 005-SH825
1 8x50mm Socket Head Cap Screw 005-SH850
1 5mm Long Handle Ball end hex key 005-9-18610
1 T20 Torx Screw Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
1 Spark Arrestor (Installed) 005-106S