Two Brothers Racing Honda SH150i User Manual

V.a.l.e, Honda sh150i

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V.A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

TM

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualified

motorcycle technician. If you have any doubts as to your ability to

install this performance part, please consult with your local motorcycle

dealer. Read all instructions first before starting installation. Make sure

the motorcycle and exhaust system are completely cool before starting

the installation. Also, make sure the bike is secure on a centerstand

or ideally a service lift during installation. Be sure to save all stock

components for possible use later.

Installation Instructions

1.

Make sure the bike is completely cool before starting

the installation. Make sure the bike is secure on a

centerstand or ideally a service lift.

2.

Remove lower engine cover by removing the 6 phillips

screws (3 on each side) to expose cylinder head.

3.

Remove Header flange nuts.

4.

Remove OEM O2 sensor from head pipe.

5.

Remove OEM muffler assembly.

6.

Remove rubber centerstand bumper from OEM muffler

assembly and install to TBR muffler mounting bracket.

7.

Install TBR muffler mounting bracket using the 2

supplied 10mm flange bolts and secure (16ft-lbs).

8.

Attach the TBR muffler to the TBR header pipe using

the 2 part X-Ring and supplied bolts with lock washers,

leave loose for now.

9.

Slide rubber lined muffler clamp over muffler.

10. Install TBR exhaust assembly to scooter using OEM

header nuts and sealing gasket between cylinder head

and exhaust pipe. Leave loose for now.

11. Attach muffler clamp to mounting bracket with the

supplied 8x20mm socket head flat bolt with decorative

washer on outside and flange nut on inside. Leave

loose for now.

12. Re-install the OEM O2 sensor, and lower engine cover.

13. Check for alignment making sure there is adequate

clearance between all scooter components. Make

adjustments if needed.

14. Tighten from front to back: Header nuts / X-Ring bolts /

Muffler mounting bolts.

15. Before you run the bike, clean off all fingerprints and

dirt, as any oily residue will etch the metal and become

somewhat permanent when the system gets hot. Run

the bike and enjoy. It is normal for some white smoke

to appear the first time you start the bike. This is

packing/manufacturing oil from inside the pipe burning

off. Check for gaps or leaks. If you find a leak, a little

high temperature silicon sealant should fix it. After 50

to 100 miles, recheck all fasteners for tightness.

Qty. Description

Part Number

1

Muffler Canister M-2

005-187-206M

1

Header

005-26101HK

1

Muffler Clamp

005-2C

1

HARDWARE KIT

005-261-3C

2

X-Ring (half)

005-7-2-3

1

Muffler Mounting Bracket

005-261-B

1

8mm Flange Nut

005-FN8

1

8x20mm Socket Head Flat Screw

005-SHF820

2

10x25mm Black Flange Bolt

005-FB1025B

4

6x14mm Socket Head Cap Screw

005-SH614

4

6mm Split Lock Washer

005-WL6

1

8mm Countersunk AL Washer

005-WA8

1

5mm Long Handle Ball End Hex Key

005-9-18610

1

T20 Torx Short Hex Key

005-9-15820

1

TBR Sticker Kit

015-10212

2010

Honda SH150i

V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2610106V / 005-2610107V / 005-2610108V

Parts List

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