Two Brothers Racing Honda Ruckus - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions first before starting installation. Make sure
the motorcycle and exhaust system are completely cool before starting
the installation. Also, make sure the bike is secure on a centerstand
or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove OEM exhaust assembly.
3. Remove gasket between header pipe and cyclinder head.
This gasket will be used with the TBR header.
4. Install TBR mounting bracking using the supplied
8x20mm socket head cap screws.
5. Install TBR Header pipe
using the OEM gasket
between header pipe
and cylinder head, use
OEM bolts.
6. Use a small amount of high temp silicone at slip-fit
joint of pipe adapter.
7. Loosely attach pipe
adapter to muffler using
the supplied X-Ring and
4 6x14mm socket head
cap screws.
8. Install TBR muffler and rubber lined muffler clamp and
retain it with the supplied 8x16mm Flange bolt and nut.
9. Attach fender
to mounting
bracket with the
OEM bolt.
10. Check for
alignment and
tighten the 4
6x14mm X-Ring
bolts.
11. Double check your work.
12. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke
to appear the first time you start the bike. This is
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50
to 100 miles, recheck all fasteners for tightness.
Qty. Description Part Number
1 Muffler Canister M-2 Varies
1 Header 005-24501H
1 Muffler Clamp Varies
1 HARDWARE KIT 005-245-3
1 X-Ring Kit 005-7-2-3KIT
1 Mounting Bracket 005-245-B
1 VALE Adapter 005-245-V
2 8x20mm Socket Head Cap Screw 005-SH820
1 8x16mm Flange Bolt 005-FB816
1 8mm Flange Nut 005-FN8
1 Permatex Black Gasket Maker 031-P22072
1 TBR Sticker Kit 015-10212
2002-09
Honda Ruckus
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2450106V / 005-2450107V / 005-2450108V
Parts List