V.a.l.e, Trx250ex – Two Brothers Racing Honda TRX250EX User Manual

Page 2

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V.A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

TM

2001-09 Honda

TRX250EX

V.A.L.E.™ Slip-On Exhaust System with M-7 Aluminum Canister
Part # 005-2040406V

Care & Cleaning

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before

maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a

normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or

polish with a soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through

amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based

spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,

clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean

cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an

empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it

yourself.

Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean

cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an

empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it

yourself.

Repack all road canisters at the first signs of packing material deterioration. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can

quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.

Parts List

Qty.

Description

Part Number

1

Muffler Canister M-7

005-204-206M

1

S-Bend Tube

005-20404S

1

HARDWARE KIT

005-204-3

1

X-Lite™ V.A.L.E.™ Retaining Ring

005-7-2-2

4

6x14mm Socket Head Cap Screw

005-SH614

4

Split Lock Washer

005-WL6

1

5mm Long Handle Ball End Hex Key

005-9-18610

1

T20 Torx Bolt Hex Key

005-9-15820

1

TBR Sticker Kit

015-10212

1

Spark Arrestor (Installed)

005-106S

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