Two Brothers Racing Kawasaki Ninja 250R - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Installation Instructions
2008 Kawasaki
NINJA 250R
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-2080406V, 005-2080407V, 005-2080408V
Qty. Description Part Number
1 M-2 Muffler Canister Varies
1 Slip-On Tube 005-20804S
1 HARDWARE KIT 005-208-3
1 55mm Barrel Clamp 005-27-55MSH
1 10x60mm Socket Head Flat Black Bolt 005-SHF1060B
1 Solid Mount Spacer 1 005-208-S1
1 Solid Mount Spacer 2 005-208-S2
1 X-Ring 005-7-2-3KIT
1 TBR Sticker Kit 015-10212
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove the OEM muffler assembly.
3. Attach the TBR slip-on tube to muffler using the 4
6x14mm socket head cap screws and 6mm split
washers provided. Leave loose for now.
4. Slide barrel clamp on the end of the slip-on tube.
5. Remove OEM rubber grommets from muffler mount
and install TBR solid mount spacers. The threaded
one will go on the inside.
6. Install the TBR muffler assembly to the motorcycle
using the supplied 10x60mm black socket head flat
bolt and 10mm flange nut.
*You may need to rotate the slip-on tube to get the
best fitment.
7. Tighten the 10mm nut/spacer to securely attach the
canister to the frame.
8. Check muffler position and alignment. When it is correct,
tighten the 4 6x14mm socket head cap screws and the
barrel clamp.
9. Double check your work.
10. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks.
If you find a leak, a little high temperature silicon
sealant should fix it. After 50 to 100 miles, recheck all
fasteners for tightness.
(Continued on page 2)
Muffler Inlet
X-Lite™ Ring
Slip Tube
V.A.L.E.™ Assembly Detail
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is” without war-
ranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all
responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.