Two Brothers Racing Kawasaki ZX-6R - Manual

IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1 Muffler Canister 8” S1R
1 Muffler Clamp S1R Vertical
1 Slip-on Tube 005-24104S
1 Fender Bracket 005-19904B
2 Lighted License Plate Bolt 005-8504LTZ
1 Turn Signals (set of 2) 005-88T2
6 Butt Splice Connectors 005-BS1614
1 Zip Tie 005-ZT458B
1 Zip Tie Tab 005-ZTM4
1 Muffler Bracket 005-328-B
2 8x40mm Socket Head Cap Screw 005-SH840
4 6mm Flange Nut 005-FN6
1 8x25mm Flange Bolt 005-SH825
3 8mm Flange Nut 005-FN8
1 T20 Torx Screw Hex Key 005-9-15820
1 Permatex Anti-Seize 031-P09175
1 Spring Puller 005-SP
1 Spacer 005-S-8
2 Spring 45mm 005-S45
1 TBR Sticker Kit 015-10212
Kawasaki
ZX-6R
Part# 005-3860405-S1
Parts List
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
rear stand or ideally a service lift.
2. Remove side covers and seat.
3. Remove rear passenger seat.
4. Remove OEM rear fender. You will reuse the fender
bolts.
5. Remove rear exhaust cover.
6. Remove exhaust valve cables from servo under
seat. Use a wrench to hold server wheel in place or
internal gears may break.
7. Remove OEM muffler assembly. Leave OEM gasket
in header outlet for use with TBR slip tube.
*Keep servo plugged
into harness but cables
will not be used.
8. Attach TBR muffler to slip-on tube using supplied
springs. Apply a thin coat of assembly lube between
muffler and tube.
9. Remove both rear set mounting bolts and replace
with supplied 8x40mm socket head cap screw.
10. Attach the supplied mounting bracket to the inside
of frame and secure in place with the supplied 8mm
flange nuts. Bracket should be installed as shown
in picture.
11. Install rubber lined muffler clamp over canister.
12. Install the TBR muffler assembly and attach using
the flange bolt, spacer, and nut to secure the muffler
in place.