Two Brothers Racing Kymco Super8 150 Scooter - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions first before starting installation. Make sure
the motorcycle and exhaust system are completely cool before starting
the installation. Also, make sure the bike is secure on a centerstand
or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove OEM exhaust assembly.
3. Attach supplied muffler hanger bracket using the
supplied flange bolts and tighten to 15lbs-ft.
4. Attach TBR header to muffler using the X-ring and 4
6x14mm bolts with lock washers provided, leave loose
for now.
5. Install TBR exhaust to scooter keeping the OEM exhaust
gasket between header and cylinder head.
6. Slide rubber lined muffler clamp over muffler assembly
and secure to bracket using supplied 8x20mm bolt and
nut.
7. Check muffler alignment and tighten header nuts then
X-ring bolts and finally muffler clamp bolt.
8. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
Qty. Description Part Number
1 Muffler Canister M-2 Varies
1 Header 005-27401H
1 Muffler Clamp Varies
1 HARDWARE KIT 005-274-3
2 X-Ring (half) 005-7-2-3
1 Long Muffler Mounting Bracket 005-274-B
1 8mm Flange Nut 005-FN8
1 8x20mm Socket Head Cap Screw 005-SH820
2 8x30mm Socket Head Cap Screw 005-SH830
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
2009
KYMCO Super 8 150
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2740106V / 005-2740107V / 005-2740108V
Parts List