Two Brothers Racing Polaris Ranger RZR-S - Manual (Page 2)

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions
Installation Instructions
2009-10 Polaris
RangeR RZRS 800
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2750406V
3. Remove OEM heat shield from Stock mid-pipe. Un-screw bumper stop and
gasket for install on TBR mid-pipe.
4. Using the two OEM bolts and washers, install a lock washer as shown and
install OEM heat shield on TBR mid-pipe. Re-install bumper stop.
5. Attach slip-tube to TBR muffler using the two-piece X-ring and four
6x20mm socket head cap screws and split lock washers provided.
6. Attach the hanger bracket to the TBR muffler using the
four 6x20mm socket head cap screws and split lock
washers provided.
7. Install TBR muffler assembly to the UTV frame using
OEM bolts and nuts.
8. Install barrel clamp on end of slip-tube. Install mid-pipe.
9. Re-install OEM tension springs, adjust bumper stop.
10. Tighten muffler mount, barrel clamp, X-ring bolts.
11. Re-install bed assembly and heat shield.
12. Re-install seats and rear cage.
13. Double check to make sure that all hardware is securely
tightened and re-check hardware after 10 hours.
14. Before you run the quad, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke to
appear the first time you start the quad. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.