Two Brothers Racing Suzuki GSX-R1000 User Manual

Two Brothers Racing For the car

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Parts List

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always

apply cleaner or polish with a soft, clean cloth.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is

a normal characteristic of high quality stainless steel.

Chrome Header System: Chromed header tubing will turn blue close to the exhaust ports, this is normal. To pre-

vent corrosion you must keep the header pipes clean.

Carbon Fiber & X-Metal Mufflers: X-Metal CF canisters will shift color from their original silver color to an amber

color after a few heat cycles, similar to the way our stainless steel headers shift color. Always make sure the fiber-

glass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deterio-

rate the Carbon Fiber / X-Metal CF sleeve. TBR sells repack kits (TBR part # 005-10038) that include new rivets

and repack material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test your bike with

carbon fiber mufflers installed - the intense heat and lack of cooling air can quickly cause the CF material to burn.

Two Brothers Racing does not provide a warranty for burned carbon fiber.

Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore the bright finish to factory

spec.

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as

is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a

particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses

arising from the use of these products or parts.

We recommend that this performance exhaust system be

installed by a qualified motorcycle technician. If you have

any doubts as to your ability to install this exhaust system,

please consult with your local motorcycle dealer. Read all

instructions first before starting installation. Make sure the

motorcycle and exhaust system are completely cool before

starting the installation. Also, make sure the bike is secure

on the sidestand or ideally a rear service stand during

installation. Be sure to save all stock exhaust components

for possible use later.

1. Make sure the bike is completely cool before starting the

installation. Make sure the bike is secure on the sidestand or

ideally a rear service stand.

2. Remove the nuts/bolts holding the stock canister onto the

flange. Loosen the hardware that holds the canister to the

passenger footpeg and remove the canister from the bike.

You will reuse the stock flange gasket.

3. Install the canister onto the end of the stock exhaust flange

(the TBR badge faces to the outside). You’ll have to hold it in

place while you start the bolts/washers through the flange

holes and into the inlet. Go ahead and tighten evenly and

fully.

4. Carefully slide the muffler clamp over the muffler. (

Note: The

stainless steel canister clamp and the name badge on the

canister come from the factory with a clear plastic protective

film. Please remove this film before operation.)

Using the aluminum spacer, place it between the clamp and

the footpeg bracket. Locate both tabs of the canister clamp

on the outside of the spacer. Use the hardware provided to

secure it.

5. Before you run the bike, clean off all fingerprints and dirt, as

any oily residue will etch the metal and become somewhat

permanent when the system gets hot. Run the bike and

enjoy. It is normal for some white smoke to appear the first

time you start the bike. This is packing/manufacturing oil from

inside the pipe burning off. Check for gaps or leaks. If you

find a leak, a little high temperature silicon sealant should fix

it. After 50 to 100 miles, recheck all fasteners for tightness.

IMPORTANT - PLEASE READ CAREFULLY

Canister Clamp Detail

GSX-R (New Generation) Flange-On Instructions.qxd

Installation Instructions

Care & Cleaning / Warranty

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