Two Brothers Racing Yamaha R1 - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
2. Remove main seat assembly by removing the two allen
head bolts at the rear of the seat.
3. Remove passenger seat assembly.
4. Remove mid-pipe heat shield covers.
5. Remove rear cowling by sliding rearward with bolts
removed.
6. Remove joint clamps and muffler mounting bolts to
remove OEM muffler assembly.
7. Remove OEM heat shield from each OEM muffler
assembly.
8. Remove clip nut from OEM muffler.
9. Remove lower fairing.
10. Remove O2 sensor from header.
11. Remove foot peg assembly (brake light wires can stay
attached).
12. Remove main Cat mounting bolt. Remove catalyst joint
clamp. Remove catalyst.
13. Remove header mounting bolt and header nuts.
14. Remove OEM header assembly.
2009 Yamaha
R1
V.A.L.E.™ Full Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-2380106V / 005-2380107V / 005-2380108V / -2380606V / -2380607V / -2380608V
Qty. Description Part Number
1 M-2 Muffler Canister (Left Side) Varies
1 M-2 Muffler Canister (Right Side) Varies
1 Header Kit 005-23801HK / 23806HK
1 HARDWARE KIT 005-238-3C
4 X-Ring (half) 005-7-2-3
2 R1 Heat Shield Plug 005-238-8
8 6x14mm Socket Head Cap Screw 005-SH614
8 6mm Split Washer 005-WL6
9 65mm Spring 005-S65
1 6x8mm Button Head Cap Screw 005-BH608
3 6x10mm Button Head Cap Screw 005-BH610
1 R1 FS Bracket 005-23801-B
2 Hose Clamp 005-27-10024
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Screw Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212