Two Brothers Racing Yamaha R1 - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
2. Remove main seat assembly by removing the two allen
head bolts at the rear of the seat.
3. Remove passenger seat assembly.
4. Remove mid-pipe heat shield covers.
5. Remove rear cowling by sliding rearward with bolts
removed.
6. Remove joint clamps and muffler mounting bolts to
remove OEM muffler assembly.
7. Remove OEM heat shield from each OEM muffler
assembly.
8. Remove clip nut from OEM muffler.
9. Attach TBR left and right slip tubes to TBR mufflers using
the 2 piece X-Rings and 6x14mm socket head cap screws
with lock washer that are provided. Leave loose enough to
make some adjustments on the motorcycle.
10. Attach the OEM heat shield to the TBR slip tube using the
OEM clip nut and provided hose clamp.
11. Install TBR mufflers to motorcycle using the supplied barrel
clamp at the joint connection with a small amount of high
temp silicone on the inside of TBR slip tube. Use OEM
muffler mounting bolt.
12. Check alignment at rear of motorcycle and if adjustment is
correct tighten the X-Ring 6x14mm socket head cap screws
and barrel clamps to secure in position.
13. Re-install rear cowling and secure in place with OEM
hardware.
14. Re-install seats.
15. Re-install heat shield covers with OEM hardware.
16. Insert supplied TBR plugs in the rubber lined holes on OEM
heat shield cover.
17. Double check your work to ensure everything is tight and
properly installed.
18. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
2009 Yamaha
R1
V.A.L.E.™ Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-2380406V / 005-2380407V / 005-2380408V
Qty. Description Part Number
1 M-2 Muffler Canister (Left Side) Varies
1 M-2 Muffler Canister (Right Side) Varies
1 Slip-On Tube Assembly (Left Side) 005-23801SL
1 Slip-On Tube Assembly (Right Side) 005-23801SR
1 HARDWARE KIT 005-238-3
4 X-Ring (half) 005-7-2-3
2 R1 Heat Shield Plug 005-238-8
2 Barrel Clamp 005-27-61MSH
8 6x14mm Socket Head Cap Screw 005-SH614
8 6mm Split Washer 005-WL6
2 Hose Clamp 005-27-10024
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Screw Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212