Two Brothers Racing Yamaha Super Tenere/XTZ1200 - Manual (Page 2)

8. Re-install side panel.
9. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Also, remove any protective plastic from
the name badges on the muffler canister(s) or the
muffler clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil
from inside the pipe burning off. After 50 to 100
miles, recheck all fasteners for tightness.
Qty. Description Part Number
1 Exhaust Canister Varies
1 Muffler Canister Clamp Varies
1 Stainless Steel Slip Tube 005-31204S
1 HARDWARE KIT 005-312-3
2 X-Ring (half) 005-7-2-3
1 61mm Barrel Clamp 005-27-61MSH
4 6x20mm Socket Head Cap Screw 005-SH620
4 M6 Split Lock Washers 005-WL6
1 Bracket 005-312B
1 10x20mm Hex Bolt 005-HB1020
1 10mm Washer 005-WL10
1 10mm Nylock Nut 005-NN10
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM 2012 Yamaha
Super Tenere XTZ1200
Slip-on Exhaust System
Part# 005-31204
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal char-
acteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good condition and not burned out, as ex-
haust heat inside an empty canister will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 005-
10038) that include new rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER
dyno test your bike with carbon fiber mufflers installed - the intense heat and lack of cooling air can quickly cause the CF
material to burn. Two Brothers Racing does not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore the bright finish to factory spec.
7. Make sure muffler is properly aligned, then
tighten all the bolts in this order: Muffler mount
bolt, muffler clamp bolt, X-ring bolts, slip-tube
barrel clamp.
Installation Instructions