Two Brothers Racing ROAD - Manual

Installation Instructions
IMPORTANT - PLEASE READ CAREFULLY
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are
sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability
or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or
any other losses arising from the use of these products or parts.
We recommend that this performance part be installed by a qualified
technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting
the installation. Also, make sure the bike is secure on a center stand
or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Repack all road canisters every 5,000 miles. Part #005-10038
Repack all off road canisters after every 10 hours of use. Part #00510038MX
1. Make sure the bike is completely cool before starting the installation
and is secured to a center stand or ideally a service lift. Then, remove
the muffler assembly from the bike.
2. Using the provided drill bit, carefully drill out the rivets on the inlet
side of the muffler. Separate the inlet flange and inner core from the
muffler sleeve.
3. Remove all existing packing material from the perforated core, if your
canister came with a stainless steel wool wrap around the core leave
this in place.
4. Measure the core and cut new packing one inch longer.
5. Wrap the new packing material around the perforated core tightly
and wrap as much of this material around the core as will fit into the
sleeve. Use masking tape to secure it.
6. Insert the newly wrapped perforated core into muffler sleeve. Replace
o-ring on inlet flange and then install inlet flange into the sleeve. Make
sure the perforated core seats fully into both inlet and outlet flange
completely.
7. Use a hole punch to align rivet holes.
8. Using a rivet tool and the provided stainless steel rivets, rivet the inlet
flange back onto the muffler end. Make sure all the holes line up the same
way as they did originally or your muffler may end up pointing in a different
direction when installed.
9. Check for proper canister/collector alignment and reinstall the canister(s)
to the motorcycle.
10. Double check to make sure that all hardware is tightened before you run
the bike, clean off all fingerprints and dirt, as any oily residue will etch the
metal and become somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to appear the first
time you start the bike. This is packing/manufacturing oil from inside the
pipe burning off. Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100 miles, recheck all
fasteners for tightness.
Two Brothers Racing
M2/M5 ROAD Re-pAck kit
Part # 005-10038
Description
Qty. Description Part Number
1 Packing Material 005-PACKING
16 Marson RIvet 1/8 Grip 005-H_SSBL43S
2 O-Ring 005-7-7
1 #30 Drill Bit 005-9-D30
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure
vehicle is completely cool before maintenance.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all off road canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material.
Two Brothers Racing does not provide a warranty for burned canisters.