Two Brothers Racing Honda CBR600F4i - Manual

Mfg: Honda Make: CBR600F4i
Year: All
Product: Scotts Damper/TBR Bracket Kit
8- 5mm x 10mm Set Screws
1- 2.5mm Allen Wrench
2- 6mm x 40mm Bolts
2- 6mm x 25mm Bolts
1- Tower Pin (DP001)
1-Tank Mount Bracket (DTM003)
1- Base Bracket (DB002)
1- Steering Nut (DN002)
1- Packet of Threadlock
1- Packet of Anti-Seize You will also need a Scotts Rotary
Damper with the STRAIGHT arm,
TBR Part # 009-4200-08. This is a
seperate part and needs to ordered
as such.
Parts List
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Tower Pin (DP001) - This is an unplated, hardened steel, high precision pin that requires a light coat of grease to
keep it rust free. Be sure to lightly grease the slot in the wiper arm to ensure proper working
order.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as
is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a
particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.
Parts
Care & Cleaning / Warranty
CBR600F4i-TBR Rotary Damper Instructions.qxd
6mm x 40mm
Bolts
6mm x 25mm Bolts
Tower Pin
(DP001)
Tank Mount Bracket
(DTM003)
Base Bracket
(DB002)
2.5mm
Allen Wrench 5mm x 10mm Set
Screws
Steering Nut
(DN002)
Anti-Seize
Threadlock
We recommend that this steering damper be installed
by a qualified motorcycle technician. If you have any
doubts as to your ability to install this steering damper,
please consult with your local motorcycle dealer. Read
all instructions first before starting installation. Make
sure the motorcycle and exhaust system are completely
cool before starting the installation. Also, make sure the
bike is secure on the sidestand or ideally a rear service
stand during installation. Be sure to save all stock com-
ponents for possible use later.
1. Remove the OE steering nut and install the TBR steer-
ing nut (DN002). The grove side faces down. Torque
steering nut to factory settings or 85 ft/lbs. Be sure to
apply ant-seize to the nut.
2. Partially install the 5mm x 10mm set screws into the
base bracket (DB002) if not already done. Be sure to
apply threadlock to the screws.
3. Before installing the base bracket (DB002) be sure noth-
ing will interfere with its fitment (i.e. triple clamp cover).
Install the base bracket (DB002) on the steering nut
(DN002) being sure to place the “tab” on the base brack-
et (DB002) into the “notch” on the upper triple clamp.
The “tab” ensures you have proper alignment, take care
during the installation process not to damage this “tab”.
4. Before tightening the set screws be sure the base brack-
et (DB002) is sitting flush on the upper triple clamp.
Began tightening the set screws at the 5 o’clock and the
7 o’clock position on the base bracket (DB002). Be sure
the “tab” has not moved from the “notch” on the upper
triple clamp. Once again, take care during the installa-
tion process not to damage this “tab”. Tighten the
remaining set screws evenly.
5. Remove the bolts (leave the rubber grommets and
washers in place) holding the front of the fuel tank in
place. Install the tank mount bracket (DTM003) using the
6mm x 40mm bolts. Be sure to apply threadlock to the
bolts. Refer to photo for proper fitment. The counter
bores on the tank mount bracket (DTM003) face upward.
6. Lightly grease the tower pin (DP001) and install it into
the tank mount bracket (DTM003). This pin is designed
to float within the tank mount bracket (DTM003).
7. Install the Scotts Damper using the 6mm x 25mm bolts.
(NOTE- Do not use the 6mm x 20mm bolt that come
with the Scotts Damper, they do not provide sufficent
thread overlap.) Be sure to apply threadlock to the bolts.
Refer to photo for proper fitment. The flats on the tower
pin (DP001) align with the wiper arm. Be sure to lightly
grease the slot in the wiper arm to ensure proper work-
ing order.
8. Refer to the manual that came with the Scotts Damper
for fine tuning instructions. You will need to recheck all
fasteners after the initial ride to ensure they are still
properly tightened.
IMPORTANT - PLEASE READ CAREFULLY
Installation Instructions