Two Brothers Racing Suzuki GSX-650F - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2008 Suzuki GSX-650F Installation & Operation Manual
Part # 008-194
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-194 (#9140087)
3 Zip Ties
1 Adhesive Velcro Square
1 Oxygen Sensor Eliminator
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Disconnect the four gray injector connectors from the
injectors. Connect the JUICE BOX™ female and male
connectors to the injectors and injector connectors. (Fig 5)
Start the bike. The green LED should now be scrolling for
about 3-5 seconds and then go to 1-2 steady green LED’s
or a single slow flashing green LED. If the number 1 green
and number 8 red LED continue flashing after startup,
an injector wiring error is indicated. Re-check the wires
from the JUICE BOX™ and make sure they are connected
to the proper wires of your bike’s stock harness. MAKE
SURE you have the correct connectors selected in the
stock harness. DO NOT PROCEED UNLESS ABOVE
CONDITIONS ARE MET.
Reassembly is the opposite of disassembly.
NOTE: Re check your wire routing and JUICE BOX™
location and make certain that in no way the wires can
come into contact with any moving parts or high heat
source and that the JUICE BOX™ is mounted in a way as
to not cause a handling problem with the machine.
6.
7.
8.
9.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove the seat. Remove the bolt that secures the right
side panel and remove right side panel. (Fig 1)
Locate and disconnect oxygen sensor connector. Connect
oxygen sensor eliminator to connector. (Fig 2)
Remove the two bolts that secure the fuel tank to the
frame at the rear of the tank. (Fig 3)
Slide the fuel tank toward the rear of the bike, rotate the
front of the tank up and support. Attach the adhesive
backed hook and loop material to the back of the JUICE
BOX™ and the plastic panel to the left of the instrument
cluster. Route the harness between the left fork tube and
the steering stem, under the frame and to the rear of the
engine compartment under the fuel tank where the fuel
injector connectors are located. Route the ground lead
(black wire) to the cooling system filler frame mount near
the front of the engine compartment and connect. (Fig 4)
1.
2.
3.
4.
5.
Continued on page 2
Fig 1
Fig 4
Fig 2
Fig 3
Fig 5