Two Brothers Racing Suzuki KLX110 User Manual

Two Brothers Racing For the car

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Parts List

QTY.

DESCRIPTION

PART NUMBER

1

AIR FILTER

022-4-02

1

AIR BOX REMOVAL BRACKET

022-4-03

We recommend that this performance engine kit be installed by a quali-

fied motorcycle technician. If you have any doubts as to your ability to
install this performance engine kit, please consult with your local
motorcycle dealer. Read all instructions first before starting installation.
Make sure the motorcycle and exhaust system are completely cool
before starting the installation. Also, make sure the bike is secure on
the sidestand or ideally a rear service stand during installation. Be sure
to save all stock components for possible use later.

IMPORTANT - PLEASE READ CAREFULLY

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as
is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a
particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.

Warranty

1. Make sure the bike is completely cool before starting the

installation. Make sure the bike is secure on the sidestand or
ideally a rear service stand.

2. Remove left and right shroud.

3. Remove air cleaner duct clamp and air cleaner mounting

bolts. Remove air cleaner assembly from bike.

4. Oil new air filter with a high quality foam filter oil. Use a paper

towel to remove excess oil from the filter before installation.

5. Install air filter onto carburetor and tighten clamp. Position air

filter with arrow facing upward.

6. Install the air box removal bracket using the stock mounting

hardware and stock mounting locations.

7. Reinstall the left and right shrouds using the stock hardware.

8. We recommend installing larger main and pilot jets if retaining

the stock carburetor.

Installation Instructions

Do not overtighten the air filter mounting clamp. Doing so
may damage the rubber mounting boot on the air filter.

!

Air Cleaner Duct

Clamp Bolt

Carburetor Detail

(Right Side)

FRONT

Air Cleaner Mounting

Bolts

Air Cleaner Detail

(Left Side)

FRONT

KEIHIN

Air Box Removal

Bracket Mounting

Location

Air Box Removal

Bracket Detail

(Left Side)

FRONT

KLX110 Air Filter and Bracket.qxd

Jets

Part Number

Main (#85)

022-4-MJ85

Pilot (#40)

022-4-PJ40

KEIHIN

Note orientation of

arrow on backside of

air filter

Air Filter Detail

(Left Side)

FRONT

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