Installation, Danger – AERCO BMK 3.0 LN Nat. Gas Jan 2011 User Manual

Page 20

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INSTALLATION

2-8

mA OUT

RS-485

COMM.

+

-

+

-

ANALOG IN

SENSOR COMMON

OUTDOOR SENSOR IN

REMOTE INTL'K IN

B.M.S. (PWM) IN

SHIELD

+

-

+

-

(AIR) AUX SENSOR IN

NOT USED

EXHAUST SWITCH IN

DELAYED INTL'K IN

FAULT RELAY

120 VAC, 5A, RES

AUX RELAY

120 VAC, 5A, RES

G

RELAY CONTACTS:

120 VAC, 30 VDC

5 AMPS RESISTIVE

DANGER

120 VAC USED

IN THIS BOX

NOT USED

NOT USED

NC

COM

NO
NC

COM

NO

NOT USED

0 – 10V

AGND

Figure 2-11. I/O Box Terminal Strip

2.9.1 Constant Setpoint Mode

The Constant Setpoint Mode is used when it is

desired t o ha ve a f ixed s etpoint t hat d oes not

deviate. No w iring connections, oth er than AC

electrical po wer c onnections, ar e r equired f or

this mode. Ho wever, if desired, fault monitoring

or enable/disable interlock wiring can be utilized

(see paragraphs 2.9.9.1 and 2.9.10).

2.9.2 Indoor/Outdoor Reset Mode

This mode of oper ation i ncreases s upply water

temperature as outdoor temperatures decrease.

An outside air temperature sensor (AERCO Part

No. 122790) is required. T he sensor MUST BE

wired to the I/O Box wiring terminals (see Figure

2-11). Ref er to par agraph 2.10.1 f or add itional

information on ou tside air tem perature s ensor

installation.

2.9.3 Boiler Management System Mode

NOTE

BMS Mo del 16 8 c an utilize eit her p ulse

width m odulation ( PWM) or R S485

Modbus s ignaling to t he Boiler. BMS II

Model 5R 5-384 c an u tilize onl y RS 485

signaling to the Boiler.

When us ing an AERCO Boi ler M anagement

System ( BMS), th e f ield wir ing is c onnected

between th e BM S P anel and e ach Bo iler’s I/O

Box ter minal s trip ( Figure 2- 11). T wisted

shielded pair wire f rom 18 to 22 A WG must be

utilized for the connections. The BMS Mode can

utilize e ither pu lse width modulation ( PWM)

signaling, or RS485 Modbus signaling. For PWM

signaling, c onnections a re m ade f rom the

AERCO B oiler M anagement System to th e

B.M.S. ( PWM) IN ter minals on t he I/O Box

terminal s trip. F or RS 485 Mo dus s ignaling,

connections ar e m ade f rom the BMS t o th e

RS485 COMM terminals on the I/O Box terminal

strip. Polarity must be maintained and the shield

must be c onnected o nly at th e AERCO BMS.

The boiler end of the shield must be left floating.

For ad ditional i nstructions, r efer to C hapter 5,

paragraph 5.6 in this manual. Also, refer to GF-

108M ( BMS Mod el 1 68) and G F-124 ( BMS I I

Model 5R5-384), BMS -Operations Guides.

2.9.4 Remote Setpoint and Direct Drive
Modes

The Benc hmark 3.0 Boi ler c an ac cept s everal

types of s ignal f ormats f rom an E

nergy

Management S

ystem (

EMS),

Building

Automation S ystem ( BAS) or oth er s ource, to

control e ither the s etpoint ( Remote Setpo int

Mode) or f iring r ate ( Direct Dr ive Mo de) of the

Boiler. These formats are:

4 to 20 mA/1 to 5 VDC

0 to 20 mA/0 to 5 VDC

PWM – ( Pulse Width Modulated signal. Se e

para. 2.10.4)

Network (RS485 Modbus. See para. 2.10.8)

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