LINK Systems OmniLink II Press Automation Control - Manual (Page 2)

August 30, 2002 Manual Version 1.0 i
Section 1 Introduction..................................................................................1.1
Section 1.1 Base System......................................................................................................................................................1.1
Section 1.1.1 Base System Standard Features.................................................................................................................1.1
Section 1.1.2 Base System Optional Features.................................................................................................................1.2
Section 1.2 Optional Hardware Modules.............................................................................................................................1.2
Section 1.3 System Overview..............................................................................................................................................1.3
Section 2 Installation....................................................................................2.1
Section 2.1 Preliminary Installation Considerations............................................................................................................2.1
Section 2.2 Mounting System Components.........................................................................................................................2.4
Section 2.2.1 Mounting the Operator Terminal Enclosure..............................................................................................2.4
Section 2.2.2 Mounting the Resolver ..............................................................................................................................2.5
Section 2.2.3 Mounting Optional Control and Monitoring Modules ..............................................................................2.6
Section 2.3 Wiring System Modules and Components........................................................................................................2.8
Section 2.3.1 Conduit Runs.............................................................................................................................................2.8
Section 2.3.2 Wiring the Resolver to the R/D-Brake Monitor Module...........................................................................2.9
Section 2.3.3 Wiring 115VAC Power From Press Control to Operator Terminal ........................................................2.12
Section 2.3.4 Wiring the Valve Voltage Circuit ...........................................................................................................2.14
Section 2.3.5 Wiring the OmniLink Stop Circuit Output..............................................................................................2.14
Section 2.3.6 Wiring the Optional Setup Mode Input ...................................................................................................2.16
Section 2.3.7 Wiring Optional Analog Input/Output Board Circuits ............................................................................2.17
Section 2.3.7.1 Wiring to Display Motor Load Current ...........................................................................................2.17
Section 2.3.7.2 Wiring the Analog Speed Input and Output ....................................................................................2.17
Section 2.3.8 Optional Solid State Relay Outputs.........................................................................................................2.20
Section 2.4 Additional Mounting and Wiring if the Operator Terminal, R/D-Brake Monitor Module, and (Optionally)
Solid State Relay Module are Provided Without Enclosure for Customer Panel Mounting..............................................2.21
Section 2.4.1 Mounting the Base Components in the Customer Enclosure ..................................................................2.21
Section 2.4.2 Wiring the Base Components in the Customer Enclosure.......................................................................2.22
Section 2.5 Wiring Serial Ports for Serial Feed Interface, PLC Interface, and LinkNet Information System Options .....2.22
Section 2.6 Wiring the Parallel Port for Messages from Auxiliary Equipment (Optional)................................................2.23
Section 3 Operator Terminal Basics...........................................................3.1
Section 3.1 OmniLink II Press Automation Control LCD Operator Terminal ....................................................................3.1
Section 3.2 Operator Terminal Modes.................................................................................................................................3.2
Section 3.3 Softkeys ............................................................................................................................................................3.3
Section 3.4 ACC Key ..........................................................................................................................................................3.3
Section 3.5 CHG Key ..........................................................................................................................................................3.4
Section 3.6 Arrow keys........................................................................................................................................................3.4
Section 3.7 Numeric Data Entry ..........................................................................................................................................3.4
Section 3.8 Alphanumeric Data Entry .................................................................................................................................3.5
Section 3.9 Access Control Operation for Settings and Actions in Program Mode.............................................................3.8
Section 3.9.1 Program/Run Key Switch Operation.........................................................................................................3.8
Section 3.9.2 Using Key Only Access to Program Mode for Settings and Actions........................................................3.9
Section 3.9.3 Code (Password) System Operation........................................................................................................3.11
Section 3.9.4 Automatic Log Out .................................................................................................................................3.14
Section 4 Device and Main Configuration Menus....................................4.1
Section 4.1 Device Configuration Menu .............................................................................................................................4.1
Section 4.2 The Main Configuration Menu .........................................................................................................................4.4
Section 4.2.1 Machine Parameters Menu........................................................................................................................4.7
Section 4.2.1.1 Configuring the Encoder (Resolver) Type.........................................................................................4.7
Section 4.2.1.2 Setting Top of Stroke Angle..............................................................................................................4.7
Section 4.2.1.3 Setting Minimum Press Speed and Loss Of Motion Time ................................................................4.8
Section 4.2.1.4 Temporarily Setting Other Items on the Machine Parameter Screen So that the Press Can be Stroked
Without Generating Brake Monitor or Motion Detector Faults .................................................................................4.9
Section 4.2.1.5 Setting Encoder Offset ......................................................................................................................4.9
Section 4.2.1.6 Use Mode Input Setting...................................................................................................................4.12
Section 4.2.1.7 Setting Clutch Engagement Time Limit ..........................................................................................4.12