Document Outline

• Cover page
• Contents
  • 1 General
    • 1.1 About this manual
    • 1.2 Hints for the online edition (PDF format)
    • 1.3 Symbols used
    • 1.4 Abbreviations used
  • 2 Safety
    • 2.1 Safety Instructions
    • 2.2 Use as directed
  • 3 Standards
    • 3.1 European Directives and Standards
    • 3.2 American Directives and Standards
    • 3.3 Asian Directives and Standards
    • 3.4 Approvals
      • 3.4.1 CE conformance
      • 3.4.2 UL and cUL- Conformance
  • 4 Handling
    • 4.1 Transport
    • 4.2 Packaging
    • 4.3 Storage
    • 4.4 Maintenance / Cleaning
    • 4.5 Disposal
  • 5 Package
    • 5.1 Package supplied
    • 5.2 Nameplate
    • 5.3 Part number scheme
  • 6 Technical description
    • 6.1 Digital servo amplifiers in the series AX2500
    • 6.2 Technical data
      • 6.2.1 Rated data
      • 6.2.2 Inputs / Outputs
      • 6.2.3 Recommended tightening torques
      • 6.2.4 Fusing
      • 6.2.5 Ambient conditions, ventilation, mounting position
      • 6.2.6 Conductor cross-sections
    • 6.3 LED display
    • 6.4 Control for motor holding brake
    • 6.5 Grounding system
    • 6.6 Regen circuit
    • 6.7 Switch-on/-off behavior
      • 6.7.1 Behavior in standard operation
      • 6.7.2 Behavior in the event of an error (with standard setting)
    • 6.8 Stop / Emergency Stop Function to EN 60204
      • 6.8.1 Stop: Standards
      • 6.8.2 Emergency Stop: Standards
      • 6.8.3 Implementation of the Stop Category 0
      • 6.8.4 Implementation of the Stop Category 1
      • 6.8.5 Implementation of the Stop Category 2
    • 6.9 Shock-hazard protection
      • 6.9.1 Leakage current
      • 6.9.2 Residual-current circuit breakers (FI)
      • 6.9.3 Isolating transformers
  • 7 Mechanical Installation
    • 7.1 Important notes
    • 7.2 Guide to mechanical installation
    • 7.3 Mounting
    • 7.4 Dimensions
    • 7.5 Add-on fan
  • 8 Electrical Installation
    • 8.1 Important notes
    • 8.2 Guide to electrical installation
    • 8.3 Wiring
      • 8.3.1 Important notes
      • 8.3.2 Shield connection on the front panel
      • 8.3.3 Requirements to cables
    • 8.4 Components of a servo system
    • 8.5 Block diagram
    • 8.6 Connector assignments
    • 8.7 Connection diagram AX250x and AX251x (overview)
    • 8.8 Connection diagram AX252x (overview)
    • 8.9 Power supply, master only
      • 8.9.1 Mains supply connection (X0)
      • 8.9.2 24V auxiliary voltage (X0)
    • 8.10 DC Bus link (X0)
    • 8.11 Motor connection with brake (X6)
    • 8.12 External regen resistor (X0), master only
    • 8.13 Feedback
      • 8.13.1 Resolver (X5)
      • 8.13.2 Sine encoder 5V with BISS (X2)
      • 8.13.3 Sine Encoder with EnDat 2.1 or HIPERFACE (X2)
      • 8.13.4 Sine Encoder without data channel (X2)
      • 8.13.5 Incremental or sine encoder with hall sensors (X2)
      • 8.13.6 Incremental Encoder (X4)
    • 8.14 Electronic Gearing, Master-slave operation
      • 8.14.1 Connection to a AX2500 master, 5 V signal level (X4)
      • 8.14.2 Connection to incremental encoder master with 24 V signal level (X3)
      • 8.14.3 Connection to a sine-cosine encoder master (X2)
      • 8.14.4 Connection to a SSI encoder (X4)
      • 8.14.5 Connection to stepper motor controllers (pulse and direction)
        • 8.14.5.1 Step/Direction with 5 V signal level (X4)
        • 8.14.5.2 Step/Direction with 24 V signal level (X3)
    • 8.15 Encoder emulations
      • 8.15.1 Incremental encoder output - A quad B (X4)
      • 8.15.2 SSI output (X4)
    • 8.16 Digital and analog inputs and outputs
      • 8.16.1 Analog input (X3)
      • 8.16.2 Digital inputs (X3)
      • 8.16.3 Digital outputs (X3)
      • 8.16.4 Digital I/O on the Master (X1)
    • 8.17 RS232 interface, PC connection (X8), master only
    • 8.18 Fieldbus connection
      • 8.18.1 CANopen interface (X7)
      • 8.18.2 PROFIBUS interface (X7), option
      • 8.18.3 SERCOS interface (X7), option
        • 8.18.3.1 Light emitting diodes (LEDs)
        • 8.18.3.2 Connection diagram
      • 8.18.4 EtherCat interface (X7), option
        • 8.18.4.1 EtherCat connection, connector X7A/B (RJ-45)
        • 8.18.4.2 Connection diagram
  • 9 Setup
    • 9.1 Important notes
    • 9.2 Setup software
      • 9.2.1 General
        • 9.2.1.1 Use as directed
        • 9.2.1.2 Software description
        • 9.2.1.3 Hardware requirements
        • 9.2.1.4 Operating systems
      • 9.2.2 Installation under WINDOWS 98 / 2000 / ME / NT / XP
    • 9.3 Quickstart, drive test
      • 9.3.1 Preparation
        • 9.3.1.1 Unpacking, Mounting and Wiring the Servo Amplifier
        • 9.3.1.2 Documents
        • 9.3.1.3 Minimum Wiring for Drive Test
      • 9.3.2 Connect
      • 9.3.3 Important Screen Elements
      • 9.3.4 Basic Setup
      • 9.3.5 Motor (synchronous)
      • 9.3.6 Feedback
      • 9.3.7 Save Parameters and Restart
      • 9.3.8 Jogging the Motor (Speed Control)
      • 9.3.9 Status
      • 9.3.10 Monitor
      • 9.3.11 Additional Setup Parameters
    • 9.4 Multi-axis systems
      • 9.4.1 Station Address
      • 9.4.2 Example of connections for multi-axis system
    • 9.5 Key pad controls and status displays
      • 9.5.1 Operating
      • 9.5.2 Status display on the axis module
      • 9.5.3 Status display on the master
    • 9.6 Error messages
    • 9.7 Warning messages
    • 9.8 Trouble Shooting
  • 10 Appendix
    • 10.1 Glossary
    • 10.2 Index
• Index
  • !
    • 24V aux. supply, interface
  • A
    • Abbreviations
    • Ambient conditions
  • B
    • BISS interface
    • Block diagram
    • Brake
    • BTB/RTO
  • C
    • CANopen interface
    • CE conformity
    • Commissioning
    • Conductor cross-sections
    • Connector assignments
    • Control signals
  • D
    • DC Bus link, interface
    • Dimensions
    • Display, LED
    • Disposal
  • E
    • Earthing
      • installation
      • wiring diagram
    • Enclosure protection
    • Encoder
      • interface
      • interface Master-Slave
    • Encoder emulations
    • Error messages
    • EtherCat interface
  • F
    • Fan
    • Fieldbus interface
    • Forming
    • Fusing
  • G
    • Glossary
    • Ground symbol
    • Grounding system
    • Guide
      • electrical installation
      • mechanical installation
  • H
    • Hall, interface
    • Hardware requirements
  • I
    • Incremental encoder, interface
    • Inputs
      • ANALOG IN
      • DIGI-IN 1/2
      • enable
      • encoder
      • Encoder for Master Slave
      • NSTOP
      • power supply
      • PSTOP
      • resolver
    • Installation
      • electrical
      • mechanical
      • software
  • K
    • Key operation
  • L
    • Leakage current
    • LED display
    • Limit-switch inputs
  • M
    • Maintenance
    • Master-Slave
    • Motor, interface
    • Mounting
    • Mounting position
    • Multi-axis systems
      • connection example
      • parameterization
  • N
    • Nameplate
    • Noise emission
    • NSTOP, interface
  • O
    • Operating systems
    • Options
    • Outputs
      • BTB/RTO
      • DIGI-OUT 1/2
      • encoder emulations
  • P
    • Package supplied
    • Packaging
    • Part number scheme
    • PC connection
    • PC interface cable
    • Pollution level
    • PROFIBUS interface
    • PSTOP, interface
    • Pulse/direction, interface
  • Q
    • Quickstart, drive test
  • R
    • regen circuit
    • Regen circuit
    • Regen resistor
      • external interface.
      • techn. data
    • Resolver
    • ROD, interface
    • RS232/PC, interface
  • S
    • Safety instructions
    • SERCOS interface
    • Setpoint input
    • Setup software
    • Shield connection
    • Shielding
      • installation
      • wiring diagram
    • Sine-cosine encoder, interface
    • Site altitude
    • SSI, interface
    • Stacking height
    • Standards
    • Status display
    • Storage
    • Supply connection, interface
    • Supply voltage
    • Switch on/off behavior
    • Symbols
    • System components, summary
  • T
    • Technical data
      • ambient conditions
      • cables
      • conductor cross sections
      • connections
      • fusing
      • rated data
      • tightening torques
    • Technical description
    • Tightening torques, connectors
    • Transport
    • Trouble shooting
  • U
    • Use as directed
      • servo amplifier
      • setup software
  • V
    • Ventilation
      • installation
      • techn. data
    • Vibrations
  • W
    • Warning messages
    • Wiring
    • Wiring diagram
      • axis module
      • master