8 examination of parts, 1 cleaning/inspection – Flowserve ESP2 User Manual
Page 40

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12
Page 40 of 64
FIGURE 6.4 Shaft, bearing, and bearing holder tolerances
Part
Description
Max. Inside Diameter
Min. Outside Diameter
2100
Group 1 Shaft
28.42 mm (1.119 in.)
Group 2 Shaft
37.95 mm (1.494 in.)
Group 3 Shaft
47.47 mm (1.869 in.)
3020
Group 1 Line Shaft Bearings
Solid Carbon
28.994 mm (1.1415 in.)
Metal-backed Carbon
28.689 mm (1.1295 in.)
Bronze
28.766 mm (1.1325 in.)
Rubber
28.766 mm (1.1325 in.)
Teflon
28.956 mm (1.1400 in.)
Iron
28.651 mm (1.1280 in.)
Group 2 Line Shaft Bearings
Solid Carbon
38.557 mm (1.5180 in.)
Metal-backed Carbon
38.329 mm (1.5090 in.)
Bronze
38.329 mm (1.5090 in.)
Rubber
38.367 mm (1.5105 in.)
Teflon
38.481 mm (1.5150 in.)
Iron
38.329 mm (1.5090 in.)
Group 3 Line Shaft Bearings
Solid Carbon
48.082 mm (1.8930 in.)
Metal-backed Carbon
47.854 mm (1.8840 in.)
Bronze
47.854 mm (1.8840 in.)
Rubber
47.892 mm (1.8855 in.)
Teflon
48.006 mm (1.8900 in.)
Iron
47.854 mm (1.8840 in.)
3250
1340.1
Group 1 Bearing Holder/Adapter
41.288 mm (1.6255 in.)
Group 2 Bearing Holder/Adapter
50.813 mm (2.0005 in.)
Group 3 Bearing Holder/Adapter
66.688 mm (2.6255 in.)
6.8 Examination of parts
6.8.1 Cleaning/inspection
All parts should now be thoroughly cleaned and
inspected. New bearings, O-rings, gaskets, and lip
seals must be used. Any parts that show wear or
corrosion should be replaced with new genuine
Flowserve parts.
It is important that only non-flammable,
non-contaminated cleaning fluids are used. These
fluids must comply with plant safety and environmental
guidelines.
a)
Inspect impeller (2200) for excessive wear and
etching due to corrosion. Large nicks and deep
pits will unbalance the impeller and cause
vibration and wear in other parts of the pump.
Be sure the o-ring (4610) sealing surface and
impeller threads are clean.
b)
Check pump shaft (2100) for straightness.
c)
Inspect the surface of the shaft in the bearing
(3020.1-.2) areas to make sure it is smooth. It
must be free of grooves, scratches, corrosion or
wear.
d)
Check ends of shaft for burrs. Make sure that
shaft threads are clean.
e)
Inspect the casing (1100) thoroughly, removing
all burrs and foreign matter. Check hydraulic
passages for cleanliness.
f)
Check all other parts for burrs, wear, damage or
corrosion.
g)
Use a dial indicator to check the straightness of
the shaft extension of the driver and check
indicator readings against the values given in
Figure 6-5. Should any of these limits be
exceeded, check with the driver manufacturer
for recommended repair or replacement parts.
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