Flowserve MF User Manual

Page 21

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MF USER INSTRUCTIONS ENGLISH 71569191 12/04

Page 21 of 50

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4.6.2.1 Suction piping guidelines

a) The inlet pipe should be one or two sizes larger

than the pump inlet bore and pipe bends should

be as large a radius as possible.

b) Pipework reducers should have a maximum total

angle of divergence of 15 degrees.

c) On suction lift the piping should be inclined up

towards the pump inlet with eccentric reducers

incorporated to prevent air locks.

d) On positive suction, the inlet piping must have a

constant fall towards the pump.

e) Flow should enter the pump suction with uniform

flow, to minimize noise and wear. This is

particularly important on large or high-speed

pumps that should have a minimum of four

diameters of straight pipe on the pump suction

between the elbow and inlet flange.

f) Inlet strainers, when used, should have a net

‘free area' of at least three times the inlet pipe

area.

g) Do not install elbows at an angle other than

perpendicular to the shaft axis. Elbows parallel

to the shaft axis will cause uneven flow.

h) Except in unusual circumstances strainers are

not recommended in inlet piping. If considerable

foreign matter is expected a screen installed at

the entrance to the wet well is preferable.

i) Fitting an isolation valve will allow easier

maintenance.

j) Never throttle pump on suction side and never

place a valve directly on the pump inlet nozzle.

4.6.3 Discharge piping

A check valve and a gate valve are normally installed

in the discharge line. The check valve is normally

placed between the pump and the gate valve to

protect the pump from any excessive back pressure

and reverse rotation that may be caused by water

running back through the pump casing during a driver

or power failure. Any reverse flow through the pump

or excessive back pressure should be kept to its

absolute minimum. The check valve will also prevent

suspended solids from accumulating in the casing

and will increase wearing ring life.

Pipework reducers should have a maximum total

angle of divergence of 9 degrees

Fitting an isolation valve will allow easier

maintenance

A compound pressure gauge should be

connected to the suction and a pressure gauge to

the discharge side of each pump. Mount the

gauges at a convenient location as they are

necessary for any adequate check on the pump

performance

4.6.4 Auxiliary piping

4.6.4.1 Drains

Pipe pump casing drains and gland leakage to a

convenient disposal point.

4.6.4.2 Pumps fitted with gland packing

When suction pressure is below ambient pressure, it

is necessary to feed the gland packing with liquid to

provide lubrication and prevent the ingress of air.

This is normally achieved with a supply from the

pump discharge volute to the stuffing box.

If the pumped liquid is dirty and cannot be used for

sealing, a separate clean compatible liquid supply to

the gland at 1 bar (15 psi) above the suction pressure

is recommended.

4.6.4.3 Pumps fitted with mechanical seals

Single seals requiring re-circulation will normally be

provided with the auxiliary piping from pump casing

already fitted.

Special seals may require different auxiliary piping to

that described above. Consult seal User Instructions

and/or Flowserve, if unsure of correct method or

arrangement.

For pumping hot liquids, to avoid seal damage, it is

recommended that any external flush/cooling supply

be continued after stopping the pump.

4.6.5 Final checks

Check the tightness of all bolts in the suction and

discharge pipework. Check also the tightness of all

foundation bolts.

4.7 Electrical connections

Electrical connections must be made

by a qualified Electrician in accordance with relevant

local national and international regulations.

It is important to be aware of the EUROPEAN

DIRECTIVE on potentially explosive areas where

compliance with IEC60079-14 is an additional

requirement for making electrical connections.

It is important to be aware of the EUROPEAN

DIRECTIVE on electromagnetic compatibility when

wiring up and installing equipment on site. Attention

must be paid to ensure that the techniques used

during wiring/installation do not increase

electromagnetic emissions or decrease the

electromagnetic immunity of the equipment, wiring or

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This manual is related to the following products:

MFC, MFV, MN