Flowserve MF - Manual (Page 32)

MF USER INSTRUCTIONS ENGLISH 71569191 12/04
Page 32 of 50
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The positioning of these accessories must not limit
access or hinder the lifting of the part to be serviced.
When air or compressed inert gas is used in the
maintenance process, the operator and anyone in the
vicinity must be careful and have the appropriate
protection.
• Do not spray air or compressed inert gas on skin.
• Do not direct an air or gas jet towards other
people.
• Never use air or compressed inert gas to clean
clothes.
Before working on the pump, take measures to
prevent an uncontrolled start. Put a warning board
on the starting device with the words:
"Machine under repair: do not start".
With electric drive equipment, lock the main switch
open and withdraw any fuses. Put a warning board
on the fuse box or main switch with the words:
"Machine under repair: do not connect".
Never clean equipment with inflammable solvents or
carbon tetrachloride. Protect yourself against toxic
fumes when using cleaning agents.
6.1 Maintenance schedule
It is recommended that a maintenance plan
and schedule is adopted, in line with these User
Instructions. It should include the following:
a) Any auxiliary systems installed must be
monitored, if necessary, to ensure they function
correctly.
b) Gland packings must be adjusted correctly to
give visible leakage and concentric alignment of
the gland follower to prevent excessive
temperature of the packing or follower.
c) Check for any leaks from gaskets and seals. The
correct functioning of the shaft seal must be
checked regularly.
d) Check bearing lubricant level, and if the hours
run show a lubricant change is required.
e) Check that the duty condition is in the safe
operating range for the pump.
f) Check vibration, noise level and surface
temperature at the bearings to confirm
satisfactory operation.
g) Check that dirt and dust is removed from areas
around close clearances, bearing housings and
motors.
h) Check coupling alignment and re-align if
necessary.
Our specialist service personnel can help with
preventative maintenance records and provide
condition monitoring for temperature and vibration to
identify the onset of potential problems.
If any problems are found the following sequence of
actions should take place:
a) Refer to section 7, Faults; causes and remedies ,
for fault diagnosis.
b) Ensure equipment complies with the
recommendations in this manual.
c) Contact Flowserve, if problem persists.
Variation from the initial performance
is probably an indication of changing system
conditions, wear or impending breakdown of the unit.
6.1.1 Routine inspection (daily/weekly)
Hourly and daily observations should
be made of the pump operation to avert trouble.
Whether or not you consider a log of these
inspections, the operator must be alert for
irregularities in the operation of the pumps. Operator
should immediately report any trouble symptoms that
are detected. Stuffing box operation and bearing
temperatures should be checked periodically. An
abrupt change in bearing temperatures is much more
indicative of trouble than a consistently high
temperature. A change in the sound of a running
pump is also a warning of possible trouble.
The following checks should be made
and the appropriate action taken to remedy any
deviations.
a) Check operating behavior. Ensure noise,
vibration and bearing temperatures are normal.
b) Check that there are no abnormal fluid or
lubricant leaks (static and dynamic seals) and
that any sealant systems (if fitted) are full and
operating normally.
c) Check that shaft seal leaks are within acceptable
limits.
d) Check the level and condition of oil lubricant. On
grease lubricated pumps, check running hours
since last recharge of grease or complete grease
change.
e) Check any auxiliary supplies e.g. heating/cooling,
if fitted, are functioning correctly.
Refer to the associated equipment user
instructions for inspection requirements.