Document Outline

• 1757-IN040B-EN-P
• Important User Information
• Rockwell Automation Support
  • Your Questions or Comments on this Manual
• Table of Contents
• Preface
  • Our Assumptions About Readers
    • Starting Conditions and Assumptions
  • Minimum Hardware Requirements
  • Rockwell Automation Technical Support
    • Local Product Support
    • Technical Product Assistance
    • Your Questions or Comments about This Manual
  • Conventions
    • Terms and Type Representations
  • Contents of Release
    • ProcessLogix Online User Documentation/Knowledge Builder
    • ProcessLogix R400.0 Installation and Upgrade Guide
  • Acronyms and Abbreviations
• Chapter 1: ProcessLogix R400.0 Installation Introduction
  • Operating System Support
    • ProcessLogix Component Configuration Table
  • Operating System Options
  • ProcessLogix Server Supported Installations
    • Clean Install
    • Upgrade from ProcessLogix R320.0 Server Currently Running Windows NT 4.0 Workstation
    • Re-Deployment Options
  • ProcessLogix Client Supported Installations
    • Clean Install
    • Upgrade: Currently Running Windows NT 4.0 Workstation with ProcessLogix Client Software
• Chapter 2: Operating System Installation Procedures
  • Clean System Windows 2000 Server Installation
    • Installing Windows 2000 Server on a New System
    • Starting the Windows 2000 Server Installation
    • Starting the Installation from the Boot Floppies
    • Starting the Installation from the CD-ROM
    • Completing the Windows 2000 Server Installation
  • Clean System Windows 2000 Professional Installation
    • Starting the Windows 2000 Professional Installation
    • Creating Boot Floppies
    • Starting the Installation from the Boot Floppies
    • Starting the Installation from the CD-ROM
    • Completing the Windows 2000 Professional Installation
  • Installing Service Pack 2 for Windows 2000
    • Checking for Windows 2000 Service Pack 2
    • Installing Windows 2000 Service Pack 2
  • Installing Internet Explorer 5.5 SP1
    • Checking the Internet Explorer Version
    • Upgrading Internet Explorer 5.5 SP1
  • Installing Adobe Acrobat Reader 4.05
  • Additional Operating System Customization Procedures
    • Adjusting the Video Settings
    • Setting Up Additional Drivers
    • Third Party Platforms
    • Other Required System Settings
  • Creating an Emergency Repair Disk
  • Creating the ProcessLogix User Accounts
    • Creating the ps_user and erserver accounts
    • Logging on with the ps_user account
  • Clean System Windows NT 4.0 Workstation Installation
    • Overview
    • Starting the Windows NT Installation
    • Setting Up Windows NT
    • Installing TCP/IP Networking Software
    • Setting the Date and Time
    • Setting Up the Display Driver
    • Completing Installation
    • Installing Service Pack 6a for Windows NT 4.0
    • Setting Up Additional Drivers after the Service Pack Installation
    • Configuring System Properties
    • Converting to NTFS after Installing Windows NT
    • Creating the ps_user Account
    • Installing Internet Explorer 5.5 SP 1
  • Checking Required System Settings
  • Creating an Emergency Repair Disk
• Chapter 3: ProcessLogix Server Installation Procedures
  • Installing ProcessLogix Software on a Clean PC
    • Installing Server Software
    • Installing SQL Server
    • Installing Knowledge Builder
    • Installing RSLinx
    • Installing Engineering Tools
    • Installing PsAxCtl Document EXE
    • Installing the ProcessLogix Server
  • Adding PCIC Hardware Device Drivers
  • Moving the RSLinx Activation File
    • About the Activation File
    • Determining the Current RSLinx Version
    • Installing the Activation File
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Updating the 1784-PCIC Firmware
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Completing the ProcessLogix R400.0 Install on a Redundant Server Pair
  • Completing the ProcessLogix R400.0 Install on a Non-Redundant Server
    • Upgrading Hardware Component Firmware
    • Checking Control Builder Operation and Logging On
    • Backing Up a ProcessLogix Server Hard Drive to Tape
    • Creating an Emergency Repair Disk
• Chapter 4: ProcessLogix Server Upgrade Procedures
  • Preparing for a ProcessLogix Software Upgrade
    • Things to consider before upgrading
    • Networking the R320.0 and R400.0 Servers
  • Upgrade Procedures for ProcessLogix R320.0 Servers
    • Backing Up a ProcessLogix R320.0 Server to Tape
    • Exporting the Engineering Repository Database
    • Saving Important Data
    • Exporting the ProcessLogix Server Database
    • Removing the RSLinx Software Activation File
  • Restoring the Data
    • Restoring other ProcessLogix Data
    • Restarting SERVERB and synchronizing
    • Synchronizing Server Databases on Redundant Servers
    • Importing the ProcessLogix Server Points Database
    • Importing the Engineering Database
    • Upgrading Hardware Component Firmware
    • Backing Up a ProcessLogix Server Hard Drive to Tape
• Chapter 5: ProcessLogix Client Installation and Upgrade Procedures
  • Introduction
  • Operating System Support
    • Windows 2000 Professional
    • Windows NT 4.0 Workstation
  • Pre-work for systems with ProcessLogix R320.0
    • Saving Important Data
    • Removing Selected Components
    • Cleaning Up the Registry
  • Upgrading the Windows NT 4.0 Workstation Operating System to Windows 2000 Professional
    • Installing Windows 2000 Service Pack 2
    • Installing Internet Explorer 5.5 SP1
    • Installing ProcessLogix R400.0 Client Software
  • Updating the Windows NT 4.0 Workstation Operating System for R400.0 Software
    • Checking for Windows NT 4.0 Service Pack 6a
    • Installing Service Pack 6a for Windows NT 4.0
    • Installing MDAC 2.5 Service Pack 1
    • Recording the NT System Path Value
    • Installing Windows Installer
    • Verifying the NT System Path Value
    • Installing Internet Explorer 5.5 SP1
    • Updating the ActiveX Support Files
    • Replacing MFC42.dll
    • Installing ProcessLogix R400.0 Client Software
  • Installing ProcessLogix R400.0 Client Software
    • Installing Knowledge Builder
    • Installing the ProcessLogix Client Software
  • Verifying ProcessLogix Client Installation
    • Restoring the Data
    • Setting Up a Station With a Non-redundant Server
    • Setting Up a Station With a Redundant Server Pair
    • Creating an Emergency Repair Disk
    • Checking Control Builder Operation and Logging On (Engineering Workstation Only)
    • Generic Comm Layer Settings (Engineering Workstation Only)
• Chapter 6: Additional Redundant Server Procedures
  • Adding Redundancy to R400.0 Non-Redundant Server Systems
    • Changing the Computer Name on a ProcessLogix Server
  • Completing the ProcessLogix R400.0 Setup on a Redundant Server Pair
    • Changing Hosts File Entries
    • Changing TCP/IP address on a Secondary Server (SERVERB) Node
    • Changing the ProcessLogix License
  • Setting up Primary Server (SERVERA) node
    • Making Redundant Hardware File Entries
    • Configuring the Time Service
  • Setting Up Secondary Server (SERVERB) Node
    • Making Redundant Hardware File Entries
    • Configuring the Time Service
    • Confirming Data Link is Available
  • Configuring Stations in Quick Builder (on SERVERA)
    • Synchronizing Server Databases on Redundant Server
    • Confirming Databases are Synchronized
    • Setting up the Redundant ERDB
  • Setting Up Station on SERVERB
  • Setting Up Station on SERVERA
  • Restarting Redundant Servers
    • Synchronizing Other Files
  • Upgrading Hardware Component Firmware
    • Checking Control Builder Operation and Logging On
    • Backing Up a ProcessLogix Server Hard Drive to Tape
    • Creating an Emergency Repair Disk
• Chapter 7: Firmware Maintenance Procedures
  • 1784-PCIC Driver and Firmware Installation
    • Install Hardware Device Drivers
    • Verify the 1784-PCIC Driver Version
    • Updating the 1784-PCIC Firmware
  • Upgrading Hardware Component Firmware
    • About Firmware Upgrades
    • Firmware Revision Level Reference
    • Important Usage Considerations
    • Loading 1757-PLX52, TC-MUX021, or 1757-FIM Boot and Personality Images
    • Updating Firmware in CNB, ENET, IOM, SRM, PIM or ControlNet Adapter
    • Setting CNB Module NUT Timing
• Chapter 8: Supplementary Procedures
  • Stopping ProcessLogix Applications and Services
    • Stopping the ProcessLogix Server
    • Shut Down SQL Server Services
    • Stop RSLinx Service
    • Stopping NI-FBUS and Excel
  • Launching ProcessLogix Knowledge Builder
  • SQL Server
    • SQL Status
  • Cancelling a Software Component Installation
  • Replacing and Repairing Removing ProcessLogix Software Components
    • SQL
    • RSLinx
  • Manual System Backup/Restore Procedures
    • Backing Up a ProcessLogix R400.0 Server to Tape
    • Restoring a ProcessLogix Server System From a Backup Tape
  • Using Network Tools
    • About Network Tools
    • Usage guidelines
    • Online help
    • Making First Time Network Tools Settings
  • Installing and Running VirusScan with ProcessLogix
    • About VirusScan
    • Removing Existing VirusScan NT Program
    • Installing VirusScan NT and Configuring Directories for Scan Exclusion
  • Changing the Computer Name on a ProcessLogix Server
    • Saving Important Data
    • Shut Down ProcessLogix Server
    • Shut Down SQL Server Services
    • Removal of Selected Components
    • Changing the PC Name
    • Reinstalling Components
    • Restoring the Data
  • Changing the Computer Name on a ProcessLogix Client
    • Changing the Computer Name on a Windows NT 4.0 Client
    • Changing the Computer Name on a Windows 2000 Client
    • Procedure for Configuring a ProcessLogix Client
  • Adding 1757-PLX52 Controller Redundancy to R400.0 Non-Redundant 1757-PLX52 Controller Configurations
    • Deleting a Non-Redundant 1757-PLX52 and Unassigning its Contents
    • Installing and connecting Redundant Chassis Pair (RCP) Hardware
    • Updating Firmware Revision Levels
    • Creating a Redundant 1757-PLX52
  • Installing Knowledge Builder on a Non-ProcessLogix System
    • Removing Knowledge Builder
    • Installing Service Pack 2 for Windows 2000
    • Installing Internet Explorer 5.5 SP1
    • Installing MDAC2.5 SP1
    • Installing Knowledge Builder
• Chapter 9: PC Performance for ProcessLogix Systems
  • ProcessLogix Performance Features
    • PC Qualification/Installation Services
    • Redundant Networking
    • Server Redundancy
    • Multi-User/Location Control Builder
    • Multiple Clients/Stations
    • Integrated Security
  • Operating System Tuning
    • Service/Kernel Tuning
  • Disk Management
    • File System Errors
    • File System Defragmentation
    • Defragmenting the Disk
  • Memory and Swapfile
    • Client/Station Memory Settings
    • Servers with 128 MB of Physical RAM or Less.
    • Servers with 256 MB of Physical RAM or More.
    • Adjusting Swapfile Size on Windows 2000
  • Network Optimization
    • Management of Traffic
    • Benefits from other Network Services
  • System Usage
  • Topology Related Settings
    • Physical Location of the Systems
    • Physical location of the Components
  • Service Integration
  • Network Integration
• Chapter 10: New Functions and Features
  • Enhanced Foundation Fieldbus Support
  • Profibus DP Support
    • SST-PFBCLX PROFIBUS Interface Module
    • SST-PFBCLX Module Characteristics
    • Functional Exclusions
    • Topology
    • SST-PFBCLX / PROFIBUS Network Configuration
    • ProcessLogix Block Architecture
    • Limitations and Exclusions
  • Control Builder
    • Match Dialog Support UCD Tab
    • CM Chart Visualization
    • Delta Time Control
    • Naming Convention Change
  • CEE Function Blocks
    • Four New Parameters
  • PUSH Function Block
  • Engineering Tools
    • Displaying Infinity and Handling for Online Changes
    • Block Assignment
    • Update to Project
    • Refresh Template Capability for FLM
  • Windows 2000 Platform and Tools
  • Series C and D CNBs
  • Server
    • Updated Station
    • HMIWeb Runtime Browser
    • HMIWeb Display Builder
    • Updated Displays
    • Server Scripting
    • Updated Display Builder
    • Updated Quick Builder
    • Updated OPC Support
    • Enhanced Area Assignment Support
    • Updated Alarm Pager Support
    • History Archiving Manager
    • Updated Universal Modbus Support
    • Modbus TCP Support
    • User Defined Data Formats
    • Application Development
    • Diagnostic Improvements
    • Updated Alarming Support
    • Windows 2000 Support
    • Miscellaneous
• Chapter 11: Performance and Capacity Specifications
  • PC Platform Requirements
    • Summary of R400.0 Enhancements to ProcessLogix System Capacity & Performance
    • Server Requirements
    • Platform System Configuration Definitions
    • Station/Engineering Client Requirements
    • ProcessLogix Server Platform Requirements
    • Application Usage
  • User Interface Capacity and Performance
  • Control Network
  • Server Redundancy
  • Server Notifications
  • Communications Capacity and Performance
    • System Communications Load Philosophy and Guidelines
    • System Communications Limits
    • Controller Communications
    • Client/Server Communication Capacity
  • Controller Notifications
  • Controller Redundancy
  • I/O Specifications
    • PROFIBUS DP Topology Specifications
    • ProcessLogix/PROFIBUS Interface Topology Specifications
  • FIM Performance Limits
    • I/O Module Sample Periods
    • I/O Network Configuration Rules
  • 1757-PLX52 Resources
• Chapter 12: Major ProcessLogix Software Components
  • Major ProcessLogix FTW Software Revisions
  • Major ProcessLogix Server Software Revisions
  • Embedded Software Components
  • External, Third Party Qualified Software Components
  • Miscellaneous SCADA Component Revisions
  • Controller, Communication & I/O Firmware
• How Are We Doing?
• Backcover