Theory of operation, Output rectification and feedback control, Power mig 255 – Lincoln Electric POWER MIG 255 SVM144-B User Manual

Page 33

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POWER MIG 255

THEORY OF OPERATION

E-3

E-3

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OUTPUT RECTIFICATION AND
FEEDBACK CONTROL

The AC output from the main transformer secondary
weld winding is rectified and controlled through the
SCR rectifier assembly. Output voltage and current are
sensed at the shunt and output terminals and are fed
back to the control board. The control board compares

NOTE: Unshaded areas of Block Logic

Diagram are the subject of discussion

LINE

SWITCH

RECONNECT

MAIN

TRANSFORMER

SNUBBER

BOARD

RECTIFIER

DIODE

BRIDGE

ARC

VOLTAGE

WIRE

SPEED

GAS

SOLENOID

FAN

MOTOR

CONTROL

BOARD

WIRE

DRIVE

MOTOR

TACH

GUN TRIGGER

FEEDBACK

115 VAC

30 VAC

G

A
T
E

S

I

G
N

A

L

SCR

RECTIFIER

POWER

ENHANCEMENT

CHOKE

OUTPUT

CHOKE

C
A
P
A
C

I

T

O
R

S

F
E
E

D
B
A
C
K

NEGATIVE
TERMINAL

POSITIVE

TERMINAL

SHUNT

FIGURE E.3 — OUTPUT RECTIFICATION AND FEEDBACK.

the commands of the ARC Voltage Control poten-
tiometer with the feedback signals. The appropriate
gate firing pulses are generated by the control board
and applied to the SCR rectifier assembly. The control
board controls the firing of the SCRs, thus controlling
the output of the machine. See SCR Operation. The
control board also powers and commands the gas
solenoid, fan motor, and the wire drive motor.

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