Section f - troubleshooting & repair – Lincoln Electric POWER MIG 255 SVM144-B User Manual

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POWER MIG 255

Section F-1

Section F-1

TABLE OF CONTENTS

- TROUBLESHOOTING & REPAIR SECTION -

Troubleshooting & Repair Section ........................................................................Section F

How to Use Troubleshooting Guide..............................................................................F-2

PC Board Troubleshooting Procedures and Replacement...........................................F-3

Troubleshooting Guide ..................................................................................................F-4

Test Procedures

Main Transformer Test ..........................................................................................F-11

Rectifier Diode Bridge Test...................................................................................F-15

Static SCR Rectifier Assembly Test .....................................................................F-19

Active SCR Rectifier Assembly Test.....................................................................F-23

Wire Drive Motor and Tachometer Feedback Test ...............................................F-27

Oscilloscope Waveforms

Normal Open Circuit Voltage Waveform ..............................................................F-31

Typical Output Voltage Waveform - Machine Loaded..........................................F-32

Abnormal Output Voltage Waveform - Machine Loaded One Output SCR Not Functioning .............F-33

Abnormal Open Circuit Voltage Output Capacitor Bank Not Functioning...........F-34

Typical SCR Gate Voltage Waveform ...................................................................F-35

Replacement Procedures

Control PC Board Removal and Replacement .....................................................F-37

Wire Drive Assembly Removal and Replacement ................................................F-41

SCR Output Rectifier Removal and Replacement ...............................................F-45

Capacitor Bank Removal and Replacement ........................................................F-49

Main Transformer and Output Choke Removal and Replacement ......................F-51

Fan Motor and Fan Removal and Replacement ..................................................F-55

Retest After Repair......................................................................................................F-57

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