Electrical diagrams, Power mig® 215xt, Cavity numbering sequence – Lincoln Electric POWER MIG 11521 User Manual

Page 92

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ElEcTrical DiaGramS

G-2

pOWEr miG® 215XT

WiriNG DiaGram - cOmplETE machiNE - l12184-1

POWER MIG 215XT (208/220/230V)

FOR CODE 11521

J1

CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

J2

NOTES:

N.A.

WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF
IMMEDIATE AND FUTURE APPLICATIONS.

N.B.

THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY “POSITIVE”. TO CHANGE POLARITY, TURN
THE UNIT OFF AND REVERSE LEAD CONNECTIONS AT CABLE CONDUCTOR STRAP AND WORK

STUD.

1

7

2

3

4

5

6

8

1

J1

10

11

12

9

1103A

1113A

1109A

1108A

1116A

1116B

1109A

1108A

1107A

1106A

1105A

1104A

1103A

1102A

1104B

1101A

X9

TRANSFORMER

THERMOSTAT

RECTIFIER

ASSEMBLY

THERMOSTAT

G

F

E

D

C

B

A

X10

X9

CONTACTOR

FAN

MOTOR

X5

X7

X8

27.8V

X6

SINGLE PHASE

BRIDGE

RECTIFIER

2

1

4

3

2

TRIGGER

GUN

CONTROL BOARD

P.M.

R2

X1

TRANSFORMER

POWER

H2

X3

W

CHOKE

OUTPUT

B

X2

H1

220

H1

H4

50 W

40 OHMS

50V

31,000 MFD

C1 AND C2

+

+

C2

SUPPLY LINE

TO SINGLE PHASE

L1

L2

6

3

L1

4
5

J2

X4

C1

H2

G

PANEL

RECONNECT

S1

SWITCH

LINE

H1

208V

L2

B

SPEED

WIRE FEED

H3

GEARBOX

MOTOR/

WORK

TO

R

1

H3

H4

324

325

W

CODE

NATIONAL ELECTRICAL

TO GROUND PER

U

S

E

D

F

O

R

A

D

D

IT

IO

N

A

L

S

P

O

O

L

G

U

N

O

P

T

IO

N

S

J3

1
2

J3

1

4

3

2

J5

**

1110A

1111A

1

4

3

2

PA

GAS

SOLENOID

1107A

1106C

1106C

1116B

1105A

1105B

1113A

1

4

3

2

1

4

3

2

6

5

T
A
C
H

1115A

D

B

U

R

B

U

J4

**

9

PA

J4 (TRIGGER,

TACHOMETER,

MOTOR SIDE)

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

COLOR CODE

B -

BLACK

W -

WHITE

R -

RED

U -

BLUE

INDICATES CONNECTOR CAVITY No.

**

CAVITY

NUMBERING SEQUENCE

(NON-LEAD SIDE OF CONNECTOR)

8

16

1

4

6

1

3

8

1

4

5

1

2

8

7

6

5

6

5

13

14

15

16

1104C

1104C

1104D

1104D

1111A

1112A

1101A

1102A

1114A

1115A

4

6

1

3

1104A

1116A

-

+

TAP SELECTOR

SWITCH

230

V

B

L12184-1

X11

115V

X12

D

15A

X11

X12

401A

402A

403

115V

401

402

1

4

3

2

J6

1110A

1114A

1106A

W

B

1105B

1112A

R.F. FILTER

327

326

1117

1118

1118A

1123

1124

1117A

1123

1124

1122

1121

1121

1122

SWITCH AND GUN TRIGGER
SHOWN IN MAGNUM 100 L PUSH
GUN MODE.

SWITCH

TORROID

100SG READY

G-2

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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