Electrical diagrams, Power mig® 215xt, Power mig 216 machine schematic – Lincoln Electric POWER MIG 11521 User Manual
Page 94
ElEcTrical DiaGramS
G-4
pOWEr miG® 215XT
SchEmaTic - cOmplETE machiNE - l12308-1 pG2
J1,
J14
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J2
J3
9
PA
J4 (TRIGGER,
TACHOMETER,
MOTOR SIDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(NON-LEAD SIDE OF CONNECTOR)
LEAD COLOR CODE:
B-BLACK
G-GREEN
O-ORANGE
R-RED
U-BLUE
W-WHITE
Y-YELLOW
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1 2
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
EARTH GROUND
L12308-1
POWER MIG 216
MACHINE SCHEMATIC
NONE
L12308
DO NOT SCALE THIS DRAWING
EQUIPMENT TYPE:
SUBJECT:
UF
CRM41566
2
PAGE ___ OF ___
2
ENGINEERING CONTROLLED
MANUFACTURER:
No
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY &
CONFIDENTIAL:
REVISED PAGE 2.
t
MATERIAL TOLERANCE (" ") TO AGREE
WITH PUBLISHED STANDARDS.
ON ALL ANGLES IS ± .5 OF A DEGREE
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
CHANGE DETAIL:
REFERENCE:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
UNITS:
IF PRINTED
@ A2 SIZE
INCH
4/9/2010
cstuble
T. SPEAR
OBS
DRAWN BY:
ENGINEER:
CLEVELAND
APPROVED:
CONTROL:
C
L123
08
-1
2J
3
12
2A
CONTROL
P.C. BOARD
(SCHEMATIC G4414)
GAS SOLENOID -
1J
3
12
3A
1J
2
4J
2
11
7A
12
0C
2J
2
11
8A
LOCATEDON
CASEBACK
CONTROLSTHE
FUNCTIONALITYOF
THEMACHINE
3J5
3PB
6J5
6PB
1J5
1PB
5J5
5PB
4J5
4PB
2J5
2PB
V=8.7VDCWHENGASISFLOWING
COIL: 21.6 OHMS, 12VDCCOIL
SPOOL GUN
GAS SOLENOID
LOCATEDON
CASEBACK
**
3J
2
11
9A
6J
2
10
6E
GAS SOLENOID +
A
B
C
D
E
F
CLOSINGGUNTRIGGERMAKESBOTH
THESTANDARDGUNANDTHESPOOL
GUNSELECTRICALLYHOT!
SPOOL
GUN
MOTOR
MOTOR -
MOTOR +
2.2VDC@50 IN/MIN
20VDC@700IN/MIN
LOCATEDON
DIVIDERPANEL
INWIREDRIVE
COMPARTMENT
105C
105D
116C
106D
104E
104F
104G
105E
6-PIN
AMPHENOL
K2703-1 SPOOL GUN
ADAPTER PANEL
(TOSWITCHBETWEEN
SPOOLGUNAND
STANDARDGUN)
NORMALLYCLOSED(SHOWN
INSPOOL GUNPOSITION)
S2
TOGGLE
SWITCH
REFER TO L11543-1 FOR SPOOL GUN
ADAPTER PANEL INSTALLATION
INSTRUCTIONS.
SPOOL GUN TRIGGER
SPOOL GUN POT
11J1
12J1
.05
FROMSTANDARD
GUNTRIGGER
FROM112AFEED
MOTORNEGLEAD
FROMSTANDARDGUNTRIGGER
16J1 - POWERTOSTANDARDGASSOLENOIDANDUSED
FORSPOOL GUNDETECT(ATCONTROL BOARD)
MOTOR+SPEEDCONTROL
FROMCONTROL BOARD
TOSTANDARDFEEDMOTOR
+40 FROMDIODEDRIDGE
4J1 - TOCONTROL BOARD(TRIGGER)
THERMOSTAT
PTC
**
FOR MAGNUM SG AND MAGNUM 250LX
SPOOL GUNS OPERATION, REMOVE
MAGNUM 100SG ADAPTER PANEL (AND
HARNESS / SWITCH) FROM P5 OF MACHINE
HARNESS AND PLUG IN K2703-1 SPOOL GUN
HARNESS
5J1
WFS
5K
POT
A
B
C
D
E
F
SPOOL
GUN
MOTOR
MOTOR -
MOTOR +
1.7VDC@50 IN/MIN
24VDC@700IN/MIN
7-PIN
AMPHENOL
SPOOL GUN TRIGGER
SPOOL GUN POT
16
J1
4
12
9
6J
14
12
8
2J
14
14
J1
4
12
5A
12
7A
12
J1
4
G
12
6A
ALSO SEE
PAGE 1
SENSINGFOR7-PIN
SPOOL GUNTO
OPERATE
REMOTEWFS
FOR7-PIN
SPOOL GUN
MAX
TOROID
1 TOROID ON
BOTH LEADS
S3
SPOOL GUN
SELECTOR
SWITCH
10
5F
11
9B
12
0B
10
4H
105G
SPOOL GUN
MOTOR
COMMON
WFS
100K
POT
MAX
REMOTEWFS
FOR6-PIN
SPOOL GUN
SPOOL GUN
TRIGGER
COMMON
10
4G
THESSTANDARDFEEDMOTORCIRCUIT
ALSOISUSEDFORALL THESPOOL GUN
MOTORSWHENSELECTEDWITH
ADAPTERPANEL.
+
+
15
J1
4
13
J1
4
11
J1
4
10
J1
4
9J
14
4J
14
1J
14
3J
14
7J
14
8J
14
5J
14
5J
2
P.M.
P.M.
G-4
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.