Electrical diagrams, Power mig® 215xt, Power mig 216 machine schematic – Lincoln Electric POWER MIG 11521 User Manual

Page 93: Cavity numbering sequence, Equipment type: subject

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ElEcTrical DiaGramS

G-3

pOWEr miG® 215XT

SchEmaTic - cOmplETE machiNE - l12308-1 pG1

J1,

J14

CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

J2

J3

9

PA

J4 (TRIGGER,

TACHOMETER,

MOTOR SIDE)

8

16

1

4

6

1

3

8

1

4

5

1

2

4

6

1

3

(NON-LEAD SIDE OF CONNECTOR)

LEAD COLOR CODE:

B-BLACK

G-GREEN

O-ORANGE

R-RED

U-BLUE

W-WHITE

Y-YELLOW

COMPONENT VALUE UNITS:

CAPACITOR: MFD/VOLTS

RESISTOR: OHMS/WATTS

CONNECTOR PIN NUMBERS:

VIEW OF CONNECTOR ON PC BOARD

1 2

6

7

12

LATCH

EX. 12 PIN CONNECTOR

LABELS:

COMMON

FRAME GROUND

EARTH GROUND

L12308-1

POWER MIG 216

MACHINE SCHEMATIC

NONE

L12308

DO NOT SCALE THIS DRAWING

EQUIPMENT TYPE:

SUBJECT:

UF

CRM41566

1

PAGE ___ OF ___

2

ENGINEERING CONTROLLED
MANUFACTURER:

No

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

PROPRIETARY &
CONFIDENTIAL:

REVISED PAGE 2.

t

MATERIAL TOLERANCE (" ") TO AGREE

WITH PUBLISHED STANDARDS.

ON ALL ANGLES IS ± .5 OF A DEGREE

ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)

ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)

UNLESS OTHERWISE SPECIFIED TOLERANCE:

MANUFACTURING TOLERANCE PER E2056

CHANGE DETAIL:

REFERENCE:

SCALE:

MATERIAL
DISPOSITION:

APPROVAL
DATE:

PROJECT
NUMBER:

DOCUMENT
NUMBER:

DOCUMENT
REVISION:

UNITS:

IF PRINTED

@ A2 SIZE

INCH

4/9/2010

cstuble

T. SPEAR

OBS

DRAWN BY:

ENGINEER:

CLEVELAND

APPROVED:

CONTROL:

C

L123

08

-1

1

1104B

G

F

E

D

C

B

A

X10

X9

CONTACTOR

(NORMALLY OPEN)

FAN

MOTOR

X5

X7

X8

27.8V

X6

SINGLE PHASE

BRIDGE

RECTIFIER

4

3

2

TRIGGER

GUN

R2

10K

POT

X1

TRANSFORMER

MAIN

H2

X3

X2

H1

220

H1

H4

SUPPLY LINE

TO SINGLE PHASE

L1

L2

L1

X4

H2

G

PANEL

RECONNECT

S1

SWITCH

LINE

H1

208V

L2

B

H3

WORK

TO

H3

H4

324

325

W

CODE

NATIONAL ELECTRICAL

TO GROUND PER

1107A

1104A

TAP SELECTOR SWITCH

230

V

X11

115V
X12

CIRCUIT

BREAKER

15A

X12

403

115V

401A

2J6

R.F. FILTER

12J1

8J1

1112A

1108A

CONTROL

P.C. BOARD

(SCHEMATIC G4414)

16J1

1116A

MOTOR -

COM

SOLENOID OPEN = 36.5VDC

5J1

1105A

MOTOR +

1J1

2J1

1101A

1102A

15J1

1115A

5VDC TACH SUPPLY

TACH SIGNAL

TACH COM

3J4

4J4

5J4

R

U

B

R

U

B

TACH

MOTOR / GEARBOX

OHMS=1.5 TO6.5
1.8 VDC@50 IN/MIN
26.5 VDC@700 IN/MIN

LOCATED
ONRIGHT
CASEBACK

8J4

7J4

B

W

OUTPUT

CHOKE

50

wa

tts

40

oh

ms

R1

+

31000/50

LOCATEDONBASEIN
THEMIDDLEOFTHE
MACHINE

CONTROLSTHE
FUNCTIONALITYOF
THEMACHINE

-

+

RECTIFIER

DIODE

BRIDGE

LOCATEDON

TRANSFORMER

BAFFLE

LOCATEDONFRONT
OFMACHINE'SBASE

1106A

1106B

X9 1114A

X10

12.0VAC

14.1VAC

16.4VAC

18.7VAC

20.9VAC

23.2VAC

25.6VAC

LOCATEDON
MACHINE'SBASE
P.C. BOARD
COMPARTMENTSIDE

LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT

0V NO TRIGGER

8.6V TRIGGER

LOCATEDON
CASEBACK

401
402

402A

TAP G = 36.0VDC
TAP F = 32.8VDC
TAP E = 29.6VDC
TAP D = 26.5VDC
TAP C = 23.2VDC
TAP B = 20.0VDC
TAP A = 16.9VDC

LOCATEDONMACHINE'S
BASE, TOWARDSBACK,
WIREDRIVESIDE

BANKOFTWO
CAPACITORS

14J1

1114A

COM

6J1

1106A

+39.25VDC

7J1

1107A

CONTACTOR

B

W

TOROID

(1 TURN)

TOROID

(1 TURN)

4J6

11J1

1111A

4J1

LOCATEDON
MAIN
TRANSFORMER
WINDINGS

LOCATEDON
INPUT
RECTIFIER

12V
20 OHMCOIL
6VHOLD

GAS SOLENOID

13J1

1113A

3J1

1103A

9J1

1109A

LOCATEDON
CASEFRONT

ADJUSTSWIRE
FEEDSPEED

LOCATEDON
BOTTOMSIDEOF
OUTPUTSTUD

LOCATEDINP.C. BOARD
COMPARTMENT

LOCATEDON
CASEBACK

N.C.

N.C.

MOTOR

GEARBOX

LOCATEDON
MACHINE'S
LEFTREAR

LOCATEDON
CASEBACK
WITHREAR
TOFRONT
AIRFLOW

LOCATEDON
MACHINE'SFRONT
LEFTMIDWAY

FAN IS CONTINUOUSLY

ON WHEN POWER

SWITCH IS ON

MOVED TO CONTROL

BOARD ON CODE 11099

AND HIGHER

+

-

+

LOCATEDONBASEOF
FEEDERCOMPARTMENT

MOLDED

OUTPUT

STUDS

40 VDC

14J1

10J1

CONTROL

BOARD

POWER

ON CODE 11099 AND HIGHER

FRONTOF DRIVE
ROLL AREA

LOCATEDINSIDE OF
P.C. BOARDCOMPARTMENT

FRONTLEFT

RATED@300A

OHMS=10

LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT

B TO R = 5 TO 6V @ ANY SPEED

B TO U = 3.5V @ ANY SPEED

1105A

1116B

1105B

1104C

1106C

1104D

6J5
3J5
1J5
5J5
4J5
2J5

MOTORUSE

SOLENOID/SPOOL
GUNDETECTUSE

GUNTRIGGER
USE

SPOOL GUN
DETECTSIGNAL

LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT

LOCATEDINSIDEOFP.C.
BOARDCOMPARTMENT

14J1

10J1

FROM X10

FROM X9

RIGHTREAR
NEARFAN

FRONT
TOP
LEFT

(TOPLEFTFRONTOFWELDER)

1J2

4J2

2J3

1J3

6J2

2J2

3J2

FORADDITIONAL
SPOOL GUNOPTIONS/
ADAPTERPANEL
CONNECTIONS
( SEEPAGE2 )

1124

1117A

1123

5J2

1J6

3J6

1118

1117

TOROID

(1 TURN)

1117A

1118A

1118A

1123

1124

1122

1121

LOCATEDIN
MAGNUM100SG
READYADAPTER
PANEL NEXT TO
WIREDRIVE.

SWITCH SHOWN IN MAGNUM

100 PUSH GUN POSITION

326

327

SHOWS MAGNUM

PUSH GUN

INSTALLED

MAGNUM 100SG ADAPTER PANEL

6J14

16J14

12J14

2J14

14J14

6J1

100 SG

SPOOL GUN

DETECT

+

100 SG SPOOL

GUN MOTOR

USE

ONLY ON

EARLY CODES

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

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