Lull 944E-42 Service Manual - Manual (Page 108)

Engine
7-6 944E-42
position, engage the parking brake, and shut the
engine OFF.
2. Place a Do Not Operate Tag on both the ignition key
switch and steering wheel, stating that the machine
should not be operated.
3. Open the engine cover. Allow the system fluids to
cool.
4. Properly disconnect the batteries.
Note: If replacing the tank, remove all internal and
external components from the old tank, and retain for
use on the replacement tank.
Note: Have a dry chemical (Class B) fire extinguisher
near the work area.
5. Remove fuel tank drain plug (1), and drain fuel into
an approved and suitable container. Dispose of fuel
properly.
6. Disconnect the fuel level gauge wire from the fuel
tank sender.
7. Label, disconnect and cap the fuel lines from the
tank.
8. Remove the fuel tank retaining panel (2) and remove
the fuel tank from the machine.
b. Disassembly
The fuel tank is a one-piece unit and cannot be
disassembled. The fuel level indicator can be removed and
reused on the new replacement tank. Dispose of the old
tank according to local regulations concerning hazardous
materials disposal.
c. Cleaning and Drying
If contaminated fuel or foreign material is in the tank, the
tank can usually be cleaned.
Note: If a leak is suspected in the fuel tank, contact your
local authorized Service Department.
To clean the fuel tank:
1. Have a dry chemical (Class B) fire extinguisher near
the work area.
2. Depending on which side of the tank is contaminated
(fuel or hydraulic oil), remove the fuel or oil tank
drain plug, and safely drain any fuel or hydraulic oil
into a suitable container. Dispose of fuel or hydraulic
oil properly.
3. Clean the fuel/hydraulic oil tank with a high pressure
washer, or flush the tank with hot water for five
minutes and drain the water. Dispose of
contaminated water properly.
4. For the fuel tank side, add a diesel fuel emulsifying
agent to the tank. Refer to manufacturer’s
instructions for the correct emulsifying agent-to-
water mixture ratio. Refill the tank with water, and
agitate mixture for 10 minutes. Drain the tank
completely. Dispose of contaminated water properly.
5. Refill the fuel tank with water until it overflows.
Completely flush the tank with water. Empty the fuel
tank, and allow it to dry completely.
d. Assembly
The fuel/hydraulic oil tank is a one piece-unit and cannot be
disassembled. The fuel level indicator and hydraulic filters
can be removed and reused on the new replacement tank.
Dispose of the old tank according to local regulations
concerning hazardous materials disposal regulations.
e. Inspection
Note: If a leak is suspected in the fuel tank, contact your
local authorized Service Department.
1. Inspect the tank thoroughly for any cracks, slices,
leaks or other damage.
2. With the tank removed from the machine, plug all
openings except one elbow fitting. Install the elbow
fitting, and apply approximately 1-1.5 psi
(7-10 kPa) of air pressure through the elbow. Check
the reservoir for leaks by applying a soap solution to
the exterior and look for bubbles to appear at the
cracked or damaged area.
WARNING
NEVER drain or store fuel in an open container due to
the possibility of explosion or fire. Discard the fuel in
an approved manner.
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