Assemble the wire contacts – Rockwell Automation 2085 Micro800 Discrete and Analog Expansion I/O Modules User Manual

Page 30

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Rockwell Automation Publication 2080-UM003A-EN-E - March 2013

Chapter 3 Wiring Connections

Option 1 – Wire the Connector with Available 40-pin Connector

Assemble the Wire Contacts

1.

Strip the wire insulation to expose 4 mm (5/32 in.) of wire. Crimp pins can
accept 22...26 AWG wire.

2.

Insert the wire into the crimp pin as far as the wire stop.

3.

Crimp the wire barrel around the wire using small needle nose pliers.

4.

Crimp the insulation barrel around the wire insulation using small needle
nose pliers.

5.

Solder wire and wire barrel together using lead-free solder and soldering
pencil.

ATTENTION: Be careful when stripping wires. Wire fragments that fall
into the module could cause damage. Once wiring is complete, be sure
the module is free of all metal fragments before removing the protective
debris strip. Failure to remove the strip before operating can cause
overheating.

Keyed female connector
Included with the module.

44924

2085-IQ32T module

Keyed male
connector

Panel buttons,
sensors

Contact pins provided with
female connector can
accept 22...26 AWG wires.

User terminal connector

4 mm

(5/32 in.)

44916

Wire stop

Wire barrel

Tang

Stripped wire

44921

Insulation barrel

Stripped wire

Tang

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