Testing power tools, Non-impact tools, Warning – CDI Torque MULTITEST Government User Manual

Page 53

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4-5

Using the MULTITEST Torque Calbration System

Testing Power Tools

The dynamic torque characteristic of a power tool and the static

torque applied when using a wrench usually result in different

torque readings. Spinning electric and pneumatic motor

armatures contain inertia that produces a higher torque reading

than what is actually absorbed by a practical fastener. The

difference is also due to individual fastener installation

characteristics that exhibit anywhere from a gradually increasing

run-down torque, (soft-joint) to a free speed, sudden dead stop,

(hard-joint). The way in which a particular operator responds to

the tool’s reaction forces can also be reflected in the resulting

torque measurements.

A joint rate simulator is required when testing a power tool to

allow start-up rotation of the tool’s armature. The simulator is

experimentally adjusted to replicate the average joint hardness

of the intended work. Joint rate simulators that may be used

with transducers ranging from 50 in lb to 1000 in lb are:

• 50 in lb max, 1/4" internal square drive for use on 2000-6-02

transducer, part number 900-0,

• 400 in lb max, for use on 2000-7-02 transducer, part number

900-2-0, or

• 1000 in lb max, for use on 2000-8-02 transducer, part number

900-3-0.

Be sure to operate any pneumatic or electrical power

tool according to the manufacturer’s recommendations.

Non-Impact Tools

Be sure the MULTITEST transducer is capable of handling the

intended torque to avoid damaging transducer. Always operate

the system with the power on.

WARNING

Do not use this equipment with the power off.

Always turn on the indicator and loader so the

torque and load values are indicated on the display.

The safety relays only work when the power is on.

1. To program the MULTITEST Indicator, refer to Chapter

3–Set Up and Programming in this manual. Use SET

HIGH and SET LOW limit alert, data STORE, display

CLEAR, printer SEND and STATistical analysis features.

2. Press UNIT to select the desired engineering unit of

measure as displayed on the LCD display. It is easiest

to match that of the tool under test.

WARNING

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