Warning, Brick loading, Heating element and air channel installation – Steffes 7140 User Manual

Page 15

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BRICK LOADING

Load the brick, one row at a time, using a left side, right side,

center pattern. Start at the back of the brick core and work

forward. Make sure the brick are placed so the grooved

side is facing up, the notch is facing forward, and the ridges

are on the left and right. (See Figure 4.)
BRICK INSTALLATION TIPS:

•

Install bricks carefully to avoid damage to the

insulation panels.

•

Remove loose brick debris to prevent uneven

stacking of brick, as this can make installation of the

elements and the brick core temperature sensor(s)

difficult.

•

Brick rows MUST line up front to back and side to

side.

•

Half brick makes brick loading easier by evening out

the stacks. Use HALF BRICK (white boxes) in the

proper rows and positions as indicated in Figure 4. The back half of the brick MUST be installed in the

back row and the front half (the notched brick piece) MUST be installed in the front row.

Risk of fire. Can cause personal injury or death. DO NOT operate the Comfort

Plus Commercial Hydronic system if damage to the insulation panels on the

inner sides of the brick core occurs.

WARNING

HEATING ELEMENT AND AIR CHANNEL INSTALLATION

Step 1 After all brick are loaded, insert the

heating elements between the brick

layers, sliding them in until the

element ends embed into the side

cutouts of the brick cavity.

The elements MUST be installed so

their threaded screw tabs on the

wire connection terminals point

forward and down. If they are

installed with the screw tabs

pointing upward, element-to-wiring

harness connections will be difficult. Elements

must be slid into the brick core properly to ensure

correct clearance between the terminal connec-

tions and any surfaces within the system. Refer to

the required element connection clearance informa-

tion in Figure 5.

In the 277/347 Comfort Plus Com-

mercial Hydronic systems, the sixth

element position up from the bottom

of the furnace is left open.

Step 2 Install the front air channel with the air deflectors

(arrow shaped pieces) facing inward and with the

narrow ends of the deflectors pointing up. Place

bottom portion in first (Figure 6).

Installation

Comfort Plus Commercial Hydronic

Installation

n

3.04

HAZARDOUS VOLTAGE: Risk of electric shock. Can cause

injury or death.

w DO NOT remove the electrical panel cover while

system is energized.

w Position elements properly to avoid short circuiting

them against metal surfaces.

w Protect element lead wires from front panel screws and

any field installed screws to avoid short circuit.

WARNING

ELEMENT INSTALLATION

FIGURE 5

3
4

"

Element Connection

Required Clearance Between

Element Termination and Metal

Panels is 1/2" (3/4" Nominal)

3
4

"

TOP VIEW

BRICK LOADING

FIGURE 4

Fro

nt o

f U

nit

Notch in Brick

HALF BRICK

7120: Load in row 5

7130: Load in row 4 and 8

7140: Load in row 6 and 12

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