3 electronic control system, Figure 1-2, He- 111 − general information – AERCO SWDW68 U-Tube Double-Wall Heaters w/ECS User Manual

Page 8

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HE-

111 − GENERAL INFORMATION

Rev B Mar 2013

1-2

AERCO

STEAM INPUT

CONDENSATE OUTPUT

SHELL ENCLOSING THE

TUBE BUNDLE

COLD WATER

INPUT

HOT WATER OUTPUT

CONTROL BOX

RECIRCULATION

PIPING

RECIRULCATION

PUMP

UPPER HEAD ASSEMBLY

CXT-E CONTROL
VALVE

CXT-E ACTUATOR

LOWER HEAD ASSEMBLY

Figure 1-2. Mechanical Overview of the AERCO Double-Wall Steam-to-Water Heat

Exchanger

The DW steam-to-water heat exchanger includes the following principal mechanical parts and
assemblies:

• Shell and upper/lower head assemblies
• Enclosed double-wall tube bundle and tubesheets
• Input/output connections for steam, condensate and hot/cold water
• Control Valve

• Recirculation piping and pump

1.3 ELECTRONIC CONTROL SYSTEM

The Electronic Control System (ECS; illustrated in Figure 1-3) includes the Control Box components and
associated temperature sensors and actuators. The ECS:

• Controls the temperature of the hot water output to within ±4°F of the Control Box setting under

normal, diversified load conditions (load fluctuations of up to 25% of water heater capacity)

• Shuts down the heat exchanger when the maximum safe water temperature is exceeded
• Relays commands and alarms from/to the MODBUS Communication Option

The ECS and its components are described in Chapter 3.

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