Troubleshooting — control module lights, Gold cgs gas-fired water boiler — boiler manual – Weil-McLain GOLD CGS 550-110-260/0508 User Manual

Page 50

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Part number 550-110-260/0508

50

GOLD CGs Gas-Fired Water Boiler — Boiler Manual

11d

Troubleshooting — control module lights

(cont.)

• Turn off power to the boiler at service switch or breaker.
• Wait at least 45 seconds.
• Turn on power to boiler.
• Restart boiler, following Operating instructions in this

manual (page 34, 35 or 36).

• Look through the pilot inspection port (in front of air inlet

box) to see if the pilot is burning during the prepurge
period (first 30 seconds of operation).

Is pilot burning during prepurge period?

CHART 4 — FLAME & POWER lights flashing

Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow
instructions could result in severe personal injury, death or substantial property damage.

• Leave main manual gas valve closed.
• Turn off power to boiler at service switch or breaker.
• Wait at least 45 seconds.
• Turn on power to boiler.
• Restart boiler, following Operating instructions in this

manual (page 34, 35 or 36).

Do FLAME and POWER lights still flash?

• Boiler should now

operate normally.

• Original flashing

FLAME light
caused by gas
valve not
operating properly.

• See normal

sequence of
operation,
Figure 18,
page 31.

• Replace gas valve.
• Retest boiler.

Are FLAME and POWER lights flashing?

No

Yes

No

Yes

Are manual main shutoff valve and gas valve open?

• Replace control module.
• Retest.

— Usually indicates flame sensed when it shouldn't be there —

Yes

No

TURN OFF POWER

to boiler at service switch
or breaker.

• Open main manual gas

valve.

• Turn on power to boiler

at service switch or
breaker.

• Restart boiler per lighting

instructions.

• Perform start-up

procedures in boiler
manual to verify proper
operation.

• Allow boiler to continue cycling.

Are FLAME & POWER lights flashing?

No

Yes

No

Yes

• Replace control

module.

• Retest.

• Replace control

module.

• Retest.

• Boiler may now be

operating
normally.

• Perform start-up

procedures in
boiler manual to
verify proper
operation.

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