Load connection, Load wiring, Insulation rating – Xantrex Technology XPD 60-9 User Manual

Page 32: Current carrying capacity

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Section 2. Installation
Load Connection

30

Operating Manual for XPD Series Power Supply

Load Connection

This section provides recommendations for load wires and covers single and
multiple load configurations.

Load Wiring Make load connections at the rear of the power supply at the positive (

+) and

negative (

−) terminals.

To select wiring for connecting the load to the power supply, consider the following
factors:

insulation rating of the wire

current carrying capacity of the wire

maximum load wiring length for operation with sense lines

noise and impedance effects of the load lines

Insulation Rating

Use load wiring with a minimum insulation rating equivalent

to the maximum output voltage of the power supply.

Current Carrying Capacity

As a minimum, load wiring must have a current

carrying capacity greater than the output rating of the power supply. This ensures that
the wiring will not be damaged, even if the load is shorted.

Table 2.2

shows the

maximum current rating, based on 450 A/cm

2

, for various gauges of wire rated for

105 °C operation. Operating at the maximum current rating results in an
approximately 30 °C temperature rise for a wire operating in free air. Where load
wiring must operate in areas with elevated ambient temperatures or bundled with
other wiring, use larger gauges or wiring rated for higher temperatures.

Table 2.2 Current Carrying Capacity for Load Wiring

Wire Size
(AWG)

Maximum Current
(A)

Wire Size

(AWG)

Maximum Current
(A)

20

2.5

6

61

18

4

4

97

16

6

2

155

14

10

1

192

12

16

1/0

247

10

21

2/0

303

8

36

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