Document Outline

• toc
  • Introduction
    • Serial Number(s)
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Safety Signs
        • 1.7.1Installing Safety Decals
      • 1.8Safety Decal Location
      • 1.9Interpreting Safety Signs
    • 2Definitions
    • 3Component Identification
    • 4Specifications
    • 5Operation
      • 5.1Owner/Operator Responsibilities
      • 5.2Operational Safety
      • 5.3Header Safety Props
      • 5.4Driveshields
        • 5.4.1Opening the Driveshield: North American Header
        • 5.4.2Closing the Driveshield: North American Header
        • 5.4.3Removing Right End Shield: North American Headers
        • 5.4.4Installing Right End Shield: North American Headers
        • 5.4.5Opening the Driveshield: Export Header
        • 5.4.6Closing the Driveshield: Export Header
      • 5.5Cutterbar Doors
        • 5.5.1Opening the Cutterbar Doors: North American Header
        • 5.5.2Closing the Cutterbar Doors: North American Header
        • 5.5.3Opening the Cutterbar Doors: Export Header
        • 5.5.4Closing the Cutterbar Doors: Export Header
      • 5.6Daily Start-Up Check
      • 5.7Attaching the Header
        • 5.7.1Attaching the Forming Shield
        • 5.7.2Attaching the Header (M205 Windrowers)
        • 5.7.3Attaching the Header (M200 Windrowers)
      • 5.8Detaching the Header
        • 5.8.1Detaching the Header (M205 Windrowers)
        • 5.8.2Detaching the Header (M200 Windrowers)
      • 5.9Break-In Period
      • 5.10Shutting Down the Windrower
      • 5.11Transporting the Header
      • 5.12Lights
    • 6Operating the Header
      • 6.1Header Float
        • 6.1.1Adjusting Header Float
      • 6.2Roll Gap
        • 6.2.1Checking Roll Gap
        • 6.2.2Adjusting Roll Gap
      • 6.3Roll Tension
        • 6.3.1Adjusting Roll Tension
      • 6.4Roll Timing
        • 6.4.1Checking Roll Timing
        • 6.4.2Adjusting the Roll Timing
      • 6.5Forming Shields
        • 6.5.1Adjusting the Side Deflectors
        • 6.5.2Adjusting the Rear Deflector (Fluffer Shield)
        • 6.5.3Adjusting the Swath Baffle
      • 6.6Header Angle
      • 6.7Cutting Height
        • 6.7.1Adjusting Gauge Roller Height
        • 6.7.2Adjusting the Skid Shoe Height
        • 6.7.3Disc Speed
      • 6.8Ground Speed
      • 6.9Double Windrowing
      • 6.10Tall Crop Feed Plates
        • 6.10.1Locating Tall Crop Feed Plates for Installation
          • Installing Tall Crop Feed Plates: Under Driven Deflector
          • Installing Tall Crop Feed Plates: Under Driveline Deflector
        • 6.10.2Removing Tall Crop Feed Plates
          • Removing Tall Crop Feed Plates: Under Driven Deflector
          • Removing Tall Crop Feed Plates: Under Driveline Deflector
        • 6.10.3Returning Tall Crop Feed Plates to Storage
      • 6.11Tall Crop Dividers
        • 6.11.1Removing Tall Crop Divider
      • 6.12The Overshot Auger
        • 6.12.1Adjusting the Overshot Auger
      • 6.13Stripper Bars
        • 6.13.1Adjusting the Stripper Bar
      • 6.14Haying Tips
        • 6.14.1Curing
        • 6.14.2Topsoil Moisture
        • 6.14.3Weather and Topography
        • 6.14.4Windrow Characteristics
        • 6.14.5Driving On Windrow
        • 6.14.6Raking and Tedding
        • 6.14.7Using Chemical Drying Agents
      • 6.15Unplugging the Header
    • 7Maintenance and Servicing
      • 7.1Preparation for Servicing
      • 7.2Torque Specifications
        • 7.2.1SAE Bolt Torque Specifications
        • 7.2.2Metric Bolt Specifications
        • 7.2.3Metric Bolt Specifications Bolting into Cast Aluminum
        • 7.2.4Flare-Type Hydraulic Fittings
        • 7.2.5O-Ring Boss (ORB) Hydraulic Fittings
        • 7.2.6O-Ring Face Seal (ORFS) Hydraulic Fittings
      • 7.3Conversion Chart
      • 7.4Recommended Fluids and Lubricants
      • 7.5Maintenance Requirements
        • 7.5.1Maintenance Schedule/Record
        • 7.5.2Break-In Inspections
        • 7.5.3Preseason/Annual Service
        • 7.5.4End-of-Season Service
        • 7.5.5Lubrication and Servicing
        • 7.5.6Greasing Procedure
        • 7.5.7Lubrication and Servicing Intervals
        • 7.5.8Lubricating the Cutterbar
          • Draining the Cutterbar Lubricant
          • Filling the Cutterbar Lubricant
        • 7.5.9Rock Guards
          • Inspecting the Rock Guards
      • 7.6Cutterbar Disc Maintenance
        • 7.6.1Inspecting the Cutterbar Discs
        • 7.6.2Disc
          • Removing a Disc
          • Installing a Disc
        • 7.6.3Direction of Spindle Rotation
        • 7.6.4Cutter Blades
          • Inspecting Cutter Blades
          • Replacing the Cutter Blades
          • Inspecting Cutterbar Hardware
        • 7.6.5Accelerators
          • Inspecting Accelerators
          • Replacing Accelerators
        • 7.6.6Rotary Deflectors
          • Inspecting Rotary Deflectors
          • Removing the Driven Deflector
          • Installing the Driven Deflector
          • Removing the Driveline Deflector
          • Installing the Driveline Deflector
      • 7.7Drive Systems
        • 7.7.1Bevel Gearbox
          • Changing the Bevel Gearbox Lubricant
        • 7.7.2Conditioner Drive Belt
          • Inspecting the Conditioner Drive Belt
          • Replacing the Conditioner Drive Belt
        • 7.7.3Conditioner Gearbox
          • Changing the Conditioner Gearbox Lubricant
        • 7.7.4Header Drive Speed Sensor
          • Adjusting the Header Drive Speed Sensor
          • Replacing the Header Drive Speed Sensor
        • 7.7.5Auger Drive Belt
          • Inspecting the Auger Drive Belts
          • Replacing the Auger Drive Belts
        • 7.7.6Sealed Bearing Installation
      • 7.8Hydraulics
        • 7.8.1Hydraulic Motor
          • Removing the Hydraulic Motor
          • Installing the Hydraulic Motor
        • 7.8.2Hydraulic Hoses and Lines
      • 7.9Electrical
        • 7.9.1Hazard Lights
          • Hazard Lights: Replacing Bulbs and Lenses
          • Hazard Lights: Replacing the Lamp Assembly
          • Hazard Lights: Replacing the Lamp Bracket
    • 8Troubleshooting
      • 8.1Mower Performance
      • 8.2Mechanical
    • 9Options and Attachments
      • 9.1Kits
        • 9.1.1Adjustable Skid Shoe Kit
        • 9.1.2Cutterbar Repair Tool Kit
        • 9.1.3Double Windrow Attachment (DWA)
        • 9.1.4Gauge Roller
        • 9.1.5Hydraulic Drive - 16-Ft. for M200 Self-Propelled
        • 9.1.6Tall Crop Divider Kit
        • 9.1.7Tall Crop Feed Plate Kit
• tables
  • Table 7.1 SAE Grade 5 Bolt and Grade 5 Free Spinning
  • Table 7.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
  • Table 7.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
  • Table 7.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
  • Table 7.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 7.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 7.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 7.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 7.9 Metric Bolt Bolting into Cast Aluminum
  • Table 7.10 Flare-Type Hydraulic Tube Fittings
  • Table 7.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 7.12 O-Ring Face Seal (ORFS) Hydraulic Fittings