Rockwell Automation FlexPak Plus NRG DC Drive User Manual

Page 46

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45

SECTION 7

THREE PHASE FLEXPAK PLUS MODIFICATION KIT

INSTRUCTION MANUALS

7.0 General

- A number of optional features in the

form of Modification Kits are offered with the three

phase, FlexPak Plus controller. Each of these Kits exĆ

tends the control of the unit and tailors its operation to

specific application needs.
This Section describes the procedures that must be folĆ

lowed to install the Kits. Refer to Table 7.A for an informaĆ

tional listing.

DANGER

INSTALLATION OF MODIFICATION KITS IS TO

BE DONE ONLY AFTER AĆC LINE VOLTAGE IS

DISCONNECTED AND LOCKED OUT AT THE

MAIN DISCONNECT SWITCH. DO NOT INSTALL

KITS WHEN POWER IS APPLIED TO THE

FLEXPAK PLUS CONTROLLER. SERIOUS PERĆ

SONAL INJURY AND EQUIPMENT DAMAGE

COULD RESULT.

CAUTION: Installation of the Modification Kits

should be performed only by qualified electrical

maintenance personnel familiar with the design

and operation of this equipment. Damage could reĆ

sult thru unfamiliarity.

Many of the Modification Kits are designed to make

electrical connection with the Regulator Module by

means of pinĆtype connectors. These slide up through

matching holes in the Modules that form part of the Kit.

(Refer to Figure 7.1.)

PINS MUST BE PARALLEL

Figure 7.1 - Pin Alignment

A common installation problem is caused by bent,

broken or incorrectly placed pins. Since improper opĆ

eration results, care must be taken. Exact alignment is

critical. Visually check that only one pin extends to the

top of each slot once the connection is made.
Many of the Modification Kits require the removal of one

or more jumpers from the Regulator Module. In such

cases, carefully clip the leads on both sides of each

jumper and discard it. Use a sharp pair of dykes (diagoĆ

nal cutters) to assure a quick, clean cut. Do not twist the

tool, since damage may result.
In cases where the Kit is secured by a mounting screw,

be sure to tighten it firmly but do not overtighten. ExĆ

cessive force can strip the threads.

Table 7.A - Modification Kit Quick Reference List

Kit

Instruction

Manual

Number

Model

No.

Controller

Modification

?➀

Additional

Options

Required

?

Options Required

Additional

User-

Supplied

Parts?

Circuit

Breaker

DĆ3956

14C610

14C611

14C612

Yes

No➁

None➁

No

Dynamic

Braking

DĆ3957

14C630

thru

14C642

Yes

No➁

None➁

Wire

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