R58 expert, Registration mark sensors, Push button enable/disable (lockout) – Banner R58 Registration Mark Sensors User Manual

Page 8: Lens location

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Banner Engineering Corp. • Minneapolis, MN U.S.A

www.bannerengineering.com • Tel: 763.544.3164

8

P/N 122928 rev. C

R58

Expert

Registration Mark Sensors

Push Button Enable/Disable (Lockout)

In addition to its configuration function, the remote input may be used to disable the push
buttons for security. Disabling the push buttons prevents unauthorized adjustment of the
configuration settings. Connect the gray wire of the sensor as described on page 3, and four-
pulse to either enable or disable the push buttons (0.04 sec. ≤ “T” ≤ 0.8 sec.):

NOTE: Push buttons can be disabled/enabled from the remote line only.

Installation Notes

The R58E includes a total of eight size M5 threaded holes used for mounting (see dimension
drawing on page 11). These threaded holes are positioned to match the mounting hole
patterns common to other registration mark sensors. The R58E includes four M5 x 0.8 x 6 mm
stainless steel cap screws and a hex key wrench.

The R58E focus is 10 mm (0.39") from the lens surface. The R58E must be mounted within 3
mm (0.12") of this distance from the surface of the material for reliable sensing
(Figure 6). Consider the following when mounting the R58E:

• Whenever possible, it is a good idea to sense a web material at a location where it passes

over a tension bar or roller, to minimize the adverse effects of web “flutter” or sag (Figure 7).

• When sensing a registration mark on a reflective (shiny) material, mount the R58E at

an angle which places the lens centerline at approximately 15° off perpendicular to the
material’s surface (Figure 8). This “skew angle” will minimize strong direct reflections (which
tend to overwhelm the sensor), and allow the sensor to discern the relatively small optical
contrast offered by differences in colors.

• Clear materials are poor reflectors of light. When sensing a mark printed on a clear material

(e.g., a clear poly web), position a reflective surface directly behind the clear material to
return light to the R58E. The printed mark, regardless of its color, then becomes the dark
condition, as it blocks the light from reaching the reflective surface. Most clear materials are
also shiny; it is important to include a 15° skew angle when sensing clear materials (Figure
8).

Lens Location

The lens may be installed at either of two lens ports (see Figure 6). The lens and the lens port
cap are both threaded and may be exchanged by hand; no tools are required. The lens and
cap both include an o-ring seal.

NOTE: The lens port cap must be installed on the unused port for reliable operation. Fully seat

the lens cap to ensure a liquid-tight seal.

Cap

Lens

10

p 3 mm

Lens

Cap

10

p 3 mm

Surface of

Material

Figure 6. R58E lens positions

90º

Roller or

Tension Bar

Opaque,
Non-reflective
Web Material

Focus Distance
10.0 mm (0.39")

R58E

Mount the R58E Perpendicular to

non-reflective (matte) materials

Approximately 15

º

Focus Distance
10.0 mm (0.39")

Mount the R58E at approximately 15

°

from perpendicular to

transparent and opaque reflective materials

Roller or

Tension Bar

Transparent or

Opaque Reflective

Web Material

R58E

Figure 7. Mounting for sensing opaque non-

reflective materials

Figure 8. Mounting for sensing opaque

reflective and transparent materials

T

T T T

T

T

0.8 seconds

> 2 seconds

T

T

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T

T

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T

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T

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T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

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T

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