Section 5 torch: service, 5t.01 general maintenance, Section 5 torch: service t-1 – Tweco CutMaster 12mm-20mm-25mm User Manual

Page 59: 5t.01 general maintenance t-1

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CUTMASTER 12mm, 20mm, 25mm

Manual 0-5117 5T-1 SERVICE

SECTION 5 TORCH:

SERVICE

5T.01 General Maintenance

NOTE

Refer to Previous "Section 5 System" for

common and fault indicator descriptions.

Cleaning Torch

Even if precautions are taken to use only clean air

with a torch, eventually the inside of the torch be-

comes coated with residue. This buildup can affect

the pilot arc initiation and the overall cut quality

of the torch.

WARNING

Disconnect primary power to the system be-

fore disassembling the torch or torch leads.
DO NOT touch any internal torch parts while

the AC indicator light of the Power Supply

is ON.

The inside of the torch should be cleaned with

electrical contact cleaner using a cotton swab or soft

wet rag. In severe cases, the torch can be removed

from the leads and cleaned more thoroughly by

pouring electrical contact cleaner into the torch and

blowing it through with compressed air.

CAUTION

Dry the torch thoroughly before reinstalling.

O-Ring Lubrication

An o-ring on the Torch Head and ATC Male Con-

nector requires lubrication on a scheduled basis.

This will allow the o-rings to remain pliable and

provide a proper seal. The o-rings will dry out,

becoming hard and cracked if the lubricant is not

used on a regular basis. This can lead to potential

performance problems.

It is recommended to apply a very light film of o-

ring lubricant (Catalog # 8-4025) to the o-rings on

a weekly basis.

Upper Groove
with Vent Holes
Must Remain Open

Threads

Upper O-Ring
in Correct Groove

Lower O-Ring

Art # A-03725

Torch Head O-Ring

ATC Male Connector

Art #A-03791

Gas Fitting

O-Ring

ATC O-Ring

NOTE

DO NOT use other lubricants or grease, they

may not be designed to operate within high

temperatures or may contain “unknown ele-

ments” that may react with the atmosphere.

This reaction can leave contaminants inside

the torch. Either of these conditions can

lead to inconsistent performance or poor

parts life.

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