Fabricator 252i basic welding – Tweco 252i Fabricator User Manual

Page 80

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FABRICATOR 252i

BASIC WELDING

BASIC WELDING

4-20

Manual 0-5155

FAULT

CAUSE

REMEDY

7 Dirty weld pool

A Electrode contaminated

by contact with work

piece or filler rod mate-

rial.

A Clean the electrode by grinding off the

contaminates.

B Work piece surface has

foreign material on it.

B Clean surface.

C Gas contaminated with

air.

C Check gas lines for cuts and loose fitting

or change gas cylinder.

8 Poor weld finish

Inadequate shielding

gas.

Increase gas flow or check gas line for

gas flow problems.

9 Arc start is not smooth.

A Tungsten electrode is

too large for the weld-

ing current.

A Select the right size electrode. Refer

to Table 4-6 Tweco Electrode Selection

Chart.

B The wrong electrode

is being used for the

welding job.

B Select the right electrode type. Refer

to Table 4-8 Tweco Electrode Selection

Chart.

C Gas flow rate is too

high.

C Select the right rate for the welding job.

Refer to Table 4-10.

D Incorrect shielding gas

is being used.

D Select the right shielding gas.

E Poor work clamp con-

nection to work piece.

E Improve connection to work piece.

10 Arc flutters during TIG

welding.

Tungsten electrode is

too large for the weld-

ing current.

Select the right size electrode. Refer

to Table 4-6 Tweco Electrode Selection

Chart.

Table 4-10: TIG (GTAW) Welding Problems

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