186 ac/dc inverter installation/setup – Tweco 186 DC Inverter User Manual

Page 36

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INSTALLATION, OPERATION AND SETUP

3-6

Manual 0-5237

186 AC/DC INVERTER INSTALLATION/SETUP

1. Positive Welding Terminal

Positive Welding Terminal 2" (50mm) dinse. Welding current flows from the Power Source via heavy duty

bayonet type terminals. It is essential, however, that the male plug is inserted and turned securely to achieve

a sound electrical connection.

2. 8 Pin Control Socket

The 8 pin receptacle is used to connect a trigger switch or remote control to the welding Power Source circuitry:

To make connections, align keyway, insert plug, and rotate threaded collar fully clockwise. The socket information

is included in the event the supplied cable is not suitable and it is necessary to wire a plug or cable to interface

with the 8 pin receptacle.

NOTE

When not using a Remote, disconnect any remote control device or it may limit the preview and actual

output current range.

Socket Pin

Part Number / Description

1

Not used

2

Trigger Switch Input

3

Trigger Switch Input

4

Not used

5

Remote Control 5k ohm Potentiometers Maximum

6

Remote Control 5k ohm Potentiometers Minimum

7

Remote Control 5k ohm Potentiometer Wiper

8

Not used

Table 3-2: 8 Pin Control Plug Configuration

3. Negative Welding Terminal

Negative Welding Terminal 50 mm dinse. Welding current flows from the Power Source via heavy duty bayonet

type terminals. It is essential, however, that the male plug is inserted and turned securely to achieve a sound

electrical connection

CAUTION

Loose welding terminal connections can cause overheating and result in the male plug being fused in the

terminal.

4. Shielding Gas Outlet

The Shielding Gas Outlet located on the front panel is a 5/8-18 UNF female gas fitting and is utilized for the

connection of a suitable TIG Torch.

5. Power ON Indicator

The POWER ON indicator illuminates when the ON/OFF switch (20) is in the ON position and the correct mains

voltage is present.

6. Fault Indicator (Thermal Overload or Primary Circuit Overcurrent)

The Fault Indicator will illuminate in conjunction with an “Err 001” displayed on the ammeter and voltmeter

digital displays if either of the following two conditions exists

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A-11228

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