Basic welding 186 ac/dc inverter – Tweco 186 DC Inverter User Manual

Page 67

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BASIC WELDING 186 AC/DC INVERTER

Manual 0-5237

4-13

BASIC WELDING GUIDE

Guide for Selecting Filler Wire Diameter

Filler Wire Diameter DC Current Range (Amps)

1/16" (1.6mm)

20-90

3/32" (2.4mm)

65-115

1/8" (3.2mm)

100-165

3/16" (4.8mm)

200-350

Table 4-4: Filler Wire Selection Guide

Tungsten Electrode Types

Electrode Type

(Ground Finish)

Welding Application

Features

Color Code

Thoriated 2%

DC welding of mild

steel, stainless steel

and copper

Excellent arc starting,

Long life, High current

carrying capacity

Red

Zirconated 1%

High quality AC weld-

ing of aluminium,

magnesium and their

alloys.

Self cleaning, Long

life, Maintains balled

end, High current car-

rying capacity.

White

Ceriated 2%

AC & DC welding of

mild steel, stainless

steel, copper, alumin-

ium, magnesium and

their alloys

Longer life, More

stable arc, Easier

starting, Wider current

range, Narrower more

concentrated arc.

Grey

Table 4-5 Tungsten Electrode Types

Base

Metal

Thickness

AC Current for

Aluminium

Tungsten

Electrode

Diameter

Filler Rod Diameter

(if required)

Argon Gas

Flow Rate

JOINT

TYPE

1/16"

1.6mm

60-80

70-90

1/16"

1.6mm

1/16"

1.6mm

15 CFM

7 LPM

Butt/Corner

Lap/Fillet

1/8"

3.2mm

125-145

140-160

3/32"

2.4mm

1/16"-3/32"

1.6mm - 2.4mm

17 CFM

8 LPM

Butt/Corner

Lap/Fillet

Table 4-6 Aluminium Welding Material

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