Two Brothers Racing Honda CBR600RR User Manual

Page 2

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20. Attach muffler clamp assembly under the heat shield using

the 2 OEM bolts and 6mm nuts.

21. Remove upper & lower half of muffler clamp assembly and

carefully slide muffler assembly into place making sure that
exhaust tube & barrel clamp slip over collector.

22. Slip upper & lower halves of muffler clamp onto muffler

canister and attach to “L” brackets using supplied 8mm nuts
and 8mm bolts.

23. Making sure that the muffler canister is aligned correctly,

securely tighten the 8mm bolts connecting the muffler
clamp halves to the “L” brackets

Installation Instructions Continued

12. Remove right side driver’s footpeg bolts and carefully

remove the exhaust tube heat shield.

13. Loosen the OEM barrel clamp connecting the exhaust tube

and header.

14. Carefully remove muffler and exhaust tube with heatshield.

15. Remove metal OEM exhaust gasket.

16. Assemble the V.A.L.E.™ unit by slipping the S-bend tube

through the X-Lite™ ring. Use the 4 (four) 6 x 14mm bolts
and split lock washers to loosely attach the X-Lite ™ ring to
muffler inlet.

17. Attach the X-Lite™ V.A.L.E.™ assembly to the muffler canister

using the 4 (four) 6mm x 14mm socket head cap screws. Leave
loose for now.

18. Apply a bead of high-temp sealant to the inside of the lower end

of the exhaust tube.

19. Assemble the 2 (two) halves of the muffler clamp and “L” brackets

as shown below using the supplied 8mm flange nuts and 8mm
socket head cap screws.

Muffler Inlet

X-Lite™ Ring

S-Bend Tube

V.A.L.E.™ Assembly Detail

Continued on Page 3

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