Two Brothers Racing 2008-11 Suzuki HAYABUSA - Manual

7. Carefully slide the canister clamps over each of the
canisters. Make sure the TBR muffler canister sits
straight. (Note: The stainless steel canister clamp and
the name badge on the canister come from the factory
with a clear plastic protective film. Please remove this
film before operation).
8. Using the 8x50mm socket head cap screw, 11mm
spacer, OEM nut attach the left side canister to the left
side passenger footpeg mount. Using the 8x40mm
socket head cap screw, OEM nut attach the right side
canister to the right side passenger footpeg mount. Do
not fully tighten.
9. Making sure that the muffler canisters are properly
aligned, fully tighten the 8 (eight) 6x14mm socket head
screws of the VALE assembly. For the best fit, tighten
the cap screws in an “X” pattern.
Parts List
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove the stock canisters at each of the passenger
footpeg brackets and where they bolt to the end of
each exhaust pipes.
3. Slide a supplied X-Lite V.A.L.E.™ retaining ring onto
each of the supplied slip tubes. Use the 6x14mm Socket
Head Cap Screws and 6mm split lock washer to loosely
join the slip-tube to the muffler canister. Do not fully
tighten yet.
4. Slide a supplied barrel clamp on to each slip tube.
5. The LEFT and RIGHT slip tubes are not interchangable
and are identified by their individual stamps: 193-L for
the LEFT and 193-R for the right side tube.
6. Insert the slip tube of each V.A.L.E.™ muffler assembly
into OEM head pipe.
2008-11 Suzuki
HAYABUSA
V.A.L.E.™ Slip-on Exhaust System with Dual M-2 Canisters
Part # 005-1930406DM / 005-1930407DM / 005-1930408DM
Qty. Description Part Number
1 Muffler Canister (Left Side) Varies
1 Muffler Canister (Right Side) Varies
1 Slip tube (Left) 005-19304SL
1 Slip Tube (Right) 005-19304SR
2 Muffler Canister Clamps Varies
1 HARDWARE KIT 005-193-3
1 8x40 Socket Head Cap Screw 005-SH840
1 8x50 Socket Head Cap Screw 005-SH850
8 6x14mm Socket Head Cap Screw 005-SH614
2 V.A.L.E.™ X-Lite™ Retaining Rings 005-7-2-2
1 11mm Aluminum Spacer 005-S-11
2 Barrel Clamps 005-27-58MSH
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
8 6mm Split Lock Washer 005-WL6
1 TBR Sticker Kit 015-10212
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
RIGHT SIDE
LEFT SIDE
8mm washer
8mm OEM flange nut
Muffler mounting clamp
11mm spacer 8x50mm cap screw
OEM Footpeg bracket
8x40mm cap screw
Muffler mounting clamp
8mm OEM flange nut
8mm washer
OEM Footpeg bracket
Continued on pg. 2