Two Brothers Racing 2008-11 Suzuki HAYABUSA - Manual (Page 2)

10. Securely tighten the barrel clamps securing the slip
tube to the OEM header.
11. Securely tighten the 8x40mm and 8x50mm cap screws.
12. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Also,
remove any plastic film from the name badge(s) and or
canister clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
2008-11 Suzuki
HAYABUSA
V.A.L.E.™ Slip-on Exhaust System with Dual M-2 Canisters
Part # 005-1930406DM / 005-1930407DM / 005-1930408DM
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions Continued
005-1930406DM
Qty. Description Part Number
1 AL Muffler Canister (Left Side) 005-193-206ML
1 AL Muffler Canister (Right Side) 005-193-206MR
1 Slip tube (Left) 005-19304SL
1 Slip Tube (Right) 005-19304SR
2 Muffler Canister Clamps Varies
1 HARDWARE KIT 005-193-3
1 8x40 Socket Head Cap Screw 005-SH840
1 8x50 Socket Head Cap Screw 005-SH850
8 6x14mm Socket Head Cap Screw 005-SH614
2 V.A.L.E.™ X-Lite™ Retaining Rings 005-7-2-2
1 11mm Aluminum Spacer 005-S-11
2 Barrel Clamps 005-27-58MSH
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
8 6mm Split Lock Washer 005-WL6
1 TBR Sticker Kit 015-10212
005-1930407DM
Qty. Description Part Number
1 CF Muffler Canister (Left Side) 005-193-207ML
1 CF Muffler Canister (Right Side) 005-193-207MR
1 Slip tube (Left) 005-19304SL
1 Slip Tube (Right) 005-19304SR
2 Muffler Canister Clamps Varies
1 HARDWARE KIT 005-193-3
1 8x40 Socket Head Cap Screw 005-SH840
1 8x50 Socket Head Cap Screw 005-SH850
8 6x14mm Socket Head Cap Screw 005-SH614
2 V.A.L.E.™ X-Lite™ Retaining Rings 005-7-2-2
1 11mm Aluminum Spacer 005-S-11
2 Barrel Clamps 005-27-58MSH
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
8 6mm Split Lock Washer 005-WL6
1 TBR Sticker Kit 015-10212
005-1930408DM
Qty. Description Part Number
1 Ti Muffler Canister (Left Side) 005-193-208ML
1 Ti Muffler Canister (Right Side) 005-193-208MR
1 Slip tube (Left) 005-19304SL
1 Slip Tube (Right) 005-19304SR
2 Muffler Canister Clamps Varies
1 HARDWARE KIT 005-193-3
1 8x40 Socket Head Cap Screw 005-SH840
1 8x50 Socket Head Cap Screw 005-SH850
8 6x14mm Socket Head Cap Screw 005-SH614
2 V.A.L.E.™ X-Lite™ Retaining Rings 005-7-2-2
1 11mm Aluminum Spacer 005-S-11
2 Barrel Clamps 005-27-58MSH
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
8 6mm Split Lock Washer 005-WL6
1 TBR Sticker Kit 015-10212